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| موضوع: كتاب Specialized Molding Techniques - Application, Design, Materials and Processing الأربعاء 07 يونيو 2023, 1:47 am | |
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أخواني في الله أحضرت لكم كتاب Specialized Molding Techniques - Application, Design, Materials and Processing Edited by Hans-Peter Heim H. Potente
و المحتوى كما يلي :
Table of Contents Preface v Helmut Potente and Hans-Peter Heim One-shot Manufacturing: What is Possible with New Molding Technologies 1 James F. Stevenson Chapter 1: Gas Assisted Injection Molding 15 Gas Assist Injection Molding. The North American Legacy 15 Jack Avery Flow Directions in the Gas Assisted Injection Molding Technology 27 Young Soo Soh and Chan Hong Chung Gas-assisted Injection Molding: Influence of Processing Conditions and Material Properties 35 Kurt W Koelling and Ronald C Kaminski Cover Part as an Application Example for Gas-assisted Injection Molded Parts 43 Michael Hansen Molded Part Design for the Gas Injection Technique 51 H. Potente and H.-P. Heim Design Optimization of Gas Channels for an Air Cleaner Assembly Using CAE Simulations 57 D.M. Gao, A. Garcia-Rejon, G. Salloum and D. Baylis The Occurrence of Fiber Exposure in Gas Assist Injection Molded Nylon Composites 65 Shih-Jung Liu and Jer-Haur Chang Saving Costs and Time by Means of Gas-assisted Powder Injection Molding 73 Christian Hopmann, Walter Michaeli Gas-assisted Reaction Injection Molding (GRIM): Application of the Gas Injection Technology to the Manufacturing of Hollow Polyurethane Parts 79 I. Kleba, E. Haberstroh Chapter 2: Thin Wall Molding 89 Thin Wall Processing of Engineering Resins: Issues and Answers 89 Larry Cosmaii Table of Contents Effects of Processing Conditions and Material Models on the Injection Pressure and Flow Length in Thinwall Parts 99 A. J. Poslinski 10 Common Pitfalls in Thin-Wall Plastic Part Design 107 Timothy A. Palmer Flow Instabilities in Thin-wall Injection Molding of Thermoplastic Polyurethane 113 Christian D. Smialek, Christopher L. Simpson Pressure Loss in Thin Wall Moldings 121 John W. Bozzelli, Jim Cardinal, and Bill Fierens Integrating Thin Wall Molder’s Needs into Polymer Manufacturing 127 W. G. Todd, H. K. Williams, D. L. Wise Thinning Injection Molded Computer Walls 133 Lee Hornberger and Ken Lown Chapter 3: Molding Micro Parts and Micro Structures 143 Transcription of Small Surface Structures in Injection Molding – an Experimental Study 143 Uffe R. Arlø, Erik M. Kjær Injection Molding of Sub- m Grating Optical Elements 149 R. Wimberger-Friedl Process Analysis and Injection Molding of Microstructures 157 Alrun Spennemann and Walter Michaeli Simualtion of the Micro Injection Molding Process 163 Oliver Kemmann, Lutz Weber, Cécile Jeggy, Olivier Magotte, and François Dupret Chapter 4: Manufacturing of Composites 171 Melt Compression Molding (MCM) a One-shot Process for In-mold Lamination and Compression Molding by Melt Strip Deposition 171 Georg H. Kuhlmann In-mold Lamination Back Compression Molding 187 Thomas Huber Analysis and Characterization of Flow Channels during Manufacturing of Composites by Resin Transfer Molding 193 R. V. Mohan, K. K. Tamma, S. Bickerton, S. G. Advani and D. R. Shires Optimization of Channel Design in VARTM Processing 209 Roopesh Mathur, Suresh G. Advani and Bruce K. Fink µTable of Contents iii Injection Compression Molding. A Low Pressure Process for Manufacturing Textile-Covered Mouldings 215 Carsten Brockmann, Walter Michaeli Kurz-Hastings Inmold Decoration 223 Roy Bomberger Chapter 5: Improving Material Properties 229 High Impact Strength Reinforced Polyester Engineering Resins for Automotive Applications 229 Mengshi Lu, Kevin Manning, Suzanne Nelsen, and Steve Leyrer Control of Internal Stresses in Injection Molded Parts Through the Use of Vibrational Molding, “RHEOMOLDINGSM”, Technology 237 Akihisa Kikuchi, Marc Galop, Harold L. Brown, and Alexander Bubel Experimental Determination of Optimized Vibration-assisted Injection Molding Processing Parameters for Atactic Polystyrene 245 Alan M. Tom, Akihisa Kikuchi, and John P. Coulter Vibrated Gas Assist Molding: Its Benefits in Injection Molding 253 J.P. Ibar Chapter 6: Mold Making and Plasticisation 259 Advances in Stack Molding Technology 259 Vincent Travaglini and Henry Rozema Advanced Valve Gate Technology for Use in Specialty Injection Molding 267 John Blundy, David Reitan, and Jack Steele In-mold Labeling for High Speed, Thin Wall Injection Molding 273 Gary Fong Advances in Fusible Core Technique 281 E. Schmachtenberg and O. Schröder Processing Glass-filled Polyethylene on a Twin-screw Injection Molding Extruder 287 David Bigio, Rajath Mudalamane, Yue Huang and Saeid Zerafati Injection Molding by Direct Compounding 295 Bernd Klotz Improvement of the Molded Part Quality: Optimization of the Plastification Unit 301 S. Boelinger and W. Michaeliiv Table of Contents Non-return Valve with Distributive and Dispersive Mixing Capability 307 Chris Rauwendaal Index 313 A ABS 135 acrylic 194 aesthetic properties 245 agglomerates 288 amorphous 256 anisotropic shrinkage 99 antistatic 274 appearance 134 applications 15 armored vehicle 209 attrition 287 automotive 93, 163, 171, 175, 189, 215 B backcompression 175 barrel 91, 137 beam splitting 149 binder 74 removal 74 Bingham fluids 35 birefringence 243, 245 blood pressure sensors 163 Boger fluid 36 bosses 134 brittle fracture 238 buses 209 C carbon black 288 catalyst system 128 cavity pressure 215 cellular phone 92, 99, 133 ceramic feedstock 74 Cinpres 17 clamp tonnage 121 clamping force 65, 73 clamping speed 188 clarity 254 communication 163 complexity 4 composition 2 compounding 295 compression molding 175, 187 computer 99, 133 containers 113, 127 conversion 81 cooling 164 rate 246 core 99 cosmetic 133 cost 20, 63, 135 craze 238 Cross model 100 crystallinity 246, 254 cycle time 20, 63, 79, 284, 302 D Darcy's law 199 decoration 93, 215 Index314 Index defects 193 degradation 99 design guidelines 58 optimisation 58 Desma 17 Diesel effect 165 dimensional analysis 64 stability 63 distributive mixing 288, 308 drink cups 127 drying time 95 DSC 81 E ejector pin 122 elasticity 134 elongated shapes 63 elongational flow 308 EMI shield 134 energy dissipated 238 Engle 17 ergonomics 21 erosion 92 etching 151 Eulerian time integration 167 F fiber length 287 fill time 89, 90 film 93 flow front 76 length 89, 94 marks 45, 92 pattern 61 food packaging 127 forward momentum 90 fountain flow 143 FTIR 81 function 4 furniture 189, 215 fusible core technology 281 G gain 17 gas assist 15, 27, 36, 43, 63, 65, 79 bubble 58 penetration 38 propagation 81 channel 59 injection 45, 57 pins 22 gaskets 114 gate blush 92 geometry 3, 57 glass fiber 45, 287 Glass Mat Technology 187 glass transition temperature 245 globalization 16 guidance rib 59 H heat conduction 65 dissipation 90 Hele-Shaw flow 64 hesitation 45Index 315 Hettinga 18 high flow resins 113 hollow sections 63 honey comb structures 157 Husky 17 I immiscible polymers 288 impact strength 94, 287 inductive heating 164 injection molding compounding 295 injection speed 91 inmold decoration 223 labeling 273 lamination 171 innovation 1 instrument panel 93 interfacial tension 288 interlock 92 internal stress 243 K Klockner Ferromatik 17 knit line 93 L lamination 175 Laser Doppler Anemometry 194 laser erosion 157 licensing 15 lithography 151 M machine 137 capacity 260 Mannesman Demag 17 mathematical model 81 medical 159 melt 231, 237 filling 45 metering units 297 micro spark-erosion 157 micro-cutting 157 microstructures 157 micro-systems 157 miniaturization 99 mixing capability 307 mold cavity 35 injector 57 molecular weight distribution 113 morphology 237 N Newtonian fluids 28, 35, 64 nitrogen 254 notebook 92, 99 nozzle 57 O one-shot manufacturing 1 optical anisotropy 149 optical components 149 orientation 255 overlooked 90 overpacking 90 P packaging 113, 301316 Index PBT 230 permeability 193 PET 230 photo-resist 151 piston speed 38 plant efficiency 262 plasticating unit 301, 307 platen 90 Poisson equation 199 polarization 149 poly(vinyl chloride) 37 polyamide 285, 302 polycarbonate 37, 93, 99, 158, 302 polyesters 230 polyethylene 127 polymer flow 237, 245 polymethylmethacrylate 159, 302 polyoxymethylene 158, 167 polyphenylensulfide 167 polypropylene 121, 188, 254, 274, 287, 296 polystyrene 37, 121, 238, 247 polyurethane 79 porosity 193 powder injection molding 73 pressure 90, 121, 143 control 22 loss 260 processing parameters 253 window 94, 113, 253 pseudo-ductile 230 psuedoplastic flow 117 PTFE 285 Q quality 20 Quick Product Change 263 R race tracking 193 railroad cars 209 ram speed 35 reaction injection molding 79 recordable media 149 repeatability 47 residence time 95, 260 residual stress 237, 245 resin transfer molding 193 resonance 256 reversed molding 188 Reynolds number 64 rheokinetic behavior 81 rheological behavior 237 properties 81 rheology 37, 73 ribs 134 roughness 65 S scale 2 screw speed 90 screws 301 seals 114 SEM 153, 232 semicrystalline 256 shape 58 shear band 238Index 317 thinning 36 shot control 22 shrinkage 74 rate 89 silicone 79 simulation 46 single site catalyst 113 sink marks 79, 93 sintering 74 skin 89, 99 slip-stick phenomenon 118 sprue 260 stack mold 259 stiffness 95, 134, 230, 287 stretching deformation 308 T Tait equation 100 temperature 144 tensile strength 255 texture painting 45 thermal conductivity 283 thin-wall 121 tin/bismuth alloy 284 tool erosion 91 tooling 91 toughness 230, 238 TPU 113 transparency 245 twin screw extruder 287, 308 V Vacuum Assisted Liquid Molding 209 Valveless Melt Transfer System 261 variothermal heating 164 venting 91 vertical press 189 vibration 254 Vibration Gas Injection Molding 253 vibrational energy 253 force 245 molding 237 viscosity 27, 37, 81, 113, 164, 231 elongational 76 shear 76 volume 57 W wall thickness 38, 135 warpage 1, 63, 74, 89, 99 weight 20 reduction 79 weldline 134
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