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عدد المساهمات : 18996 التقييم : 35494 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
| موضوع: كتاب Metal Forming Mechanics and Metallurgy الخميس 22 مارس 2012, 8:33 pm | |
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تذكير بمساهمة فاتح الموضوع : أخوانى فى الله أحضرت لكم كتاب
Metal Forming Mechanics and Metallurgy
ويتناول الموضوعات الأتية :
Stress and Strain Stress Stress transformation Principal stresses Mohr’s circle equations Strain Small strains The strain tensor Isotropic elasticity Strain energy Force and moment balances Boundary conditions NOTES OF INTEREST REFERENCES APPENDIX – EQUILIBRIUM EQUATIONS PROBLEMS Plasticity Yield criteria Tresca criterion Von Mises criterion Plastic work Effective stress Effective strain Flow rules Normality principle Derivation of the von Mises effective strain NOTES OF INTEREST REFERENCES PROBLEMS Strain Hardening The tension test Elastic–plastic transition Engineering vs true stress and strain A power-law expression Other strain hardening approximations Behavior during necking Compression testing Bulge testing Plane-strain compression Torsion testing NOTE OF INTEREST REFERENCES PROBLEMS Instability Uniaxial tension Effect of inhomogeneities Balanced biaxial tension Pressurized thin-wall sphere Significance of instability NOTE OF INTEREST REFERENCES PROBLEMS Temperature and Strain-Rate Dependence Strain rate Superplasticity Effect of inhomogeneities Combined strain and strain-rate effects Alternative description of strain-rate dependence Temperature dependence of flow stress Deformation mechanism maps Hot working Temperature rise during deformation NOTES OF INTEREST REFERENCES PROBLEMS Work Balance Ideal work Extrusion and drawing Deformation efficiency Maximum drawing reduction Effects of die angle and reduction Swaging REFERENCES PROBLEMS Slab Analysis and Friction Sheet drawing Wire and rod drawing Friction in plane-strain compression Sticking friction Mixed sticking–sliding conditions Constant shear stress interface Axially symmetric compression Sand-pile analogy Flat rolling Roll flattening Roll bending Coining Dry friction Lubricants Experimental findings Ring friction test REFERENCES PROBLEMS Upper-Bound Analysis Upper bounds Energy dissipation on plane of shear Plane-strain frictionless extrusion Plane-strain frictionless indentation Plane-strain compression Another approach to upper bounds Combined upper-bound analysis Plane-strain drawing Axisymmetric drawing REFERENCES PROBLEMS Slip-Line Field Analysis Introduction Governing stress equations Boundary conditions Plane-strain indentation Hodographs for slip-line fields Plane-strain extrusion Energy dissipation in a slip-line field Metal distortion Indentation of thick slabs Plane-strain drawing Constant shear–stress interfaces Pipe formation NOTES OF INTEREST REFERENCES APPENDIX PROBLEMS Deformation-Zone Geometry The parameter Friction Redundant deformation Inhomogeneity Internal damage Residual stresses Comparison of plane-strain and axisymmetric deformation NOTE OF INTEREST REFERENCES PROBLEMS Formability Ductility Metallurgy Ductile fracture Hydrostatic stress Bulk formability tests Formability in hot working NOTE OF INTEREST REFERENCES PROBLEMS Bending Sheet bending Bending with superimposed tension Neutral axis shift Bendability Shape bending Forming limits in bending NOTE OF INTEREST REFERENCES PROBLEMS Plastic Anisotropy Crystallographic basis Measurement of R Hill’s anisotropic plasticity theory Special cases of Hill’s yield criterion Nonquadratic yield criteria Calculation of anisotropy from crystallographic considerations NOTE OF INTEREST REFERENCES PROBLEMS Cupping, Redrawing, and Ironing Cup drawing Anisotropic effects in drawing Effects of strain hardening in drawing Analysis of assumptions Effects of tooling on cup drawing Earing Redrawing Ironing Residual stresses NOTES OF INTEREST REFERENCES PROBLEMS Forming Limit Diagrams Localized necking Forming limit diagrams Experimental determination of FLDs Calculation of forming limit diagrams Factors affecting forming limits Changing strain paths Stress-based forming limits NOTE OF INTEREST REFERENCES PROBLEMS Stamping Stamping Draw beads Strain distribution Loose metal and wrinkling Flanging Springback Strain signatures Tailor-welded blanks Die design Toughness and sheet tearing General observations NOTES OF INTEREST REFERENCES PROBLEMS Other Sheet-Forming Operations Roll forming Spinning Hydroforming of tubes Free expansion of tubes Hydroforming into square cross section Bent sections Shearing REFERENCES PROBLEMS Formability Tests Cupping tests LDH test Post-uniform elongation OSU formability test Hole expansion Hydraulic bulge test Duncan friction test REFERENCES PROBLEMS Sheet Metal Properties Introduction Surface appearance Strain aging Aluminum-killed steels Interstitial-free steels HSLA steels Dual-phase and complex-phase steels Transformation-induced plasticity (TRIP) steels Martensitic steels Trends Special sheet steels Surface treatment Stainless steels Aluminum alloys Copper and brass Hexagonal close-packed metals Tooling Product uniformity NOTES OF INTEREST REFERENCES PROBLEMS Index
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