كتاب Manufacturing, Engineering and Technology - SI 6th Edition

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Manufacturing Engineering and Technology
Sixth Edition in Si Units
Serope Kalpakjian
Illinois Institute of Technology
Steven R. Schmid
The University ofNotre Dame
SI Conversion by
Hamldon Musa
Universiti Teknologi Malaysia

و المحتوى كما يلي :

Contents
General Introduction
. What s Manufacturing?
. Product Design and Concurrent Engineering
. Design for Manufacture, Assembly, Disassembly, and Service
. Green Design and Manufacturing
. Selection of Materials
. Selection of Manufacturing Processes
. Computer-integrated Manufacturing
. Quality Assurance and Total Quality Management
. Lean Production and Agile Manufacturing
. Manufacturing Costs and Global Competition
. General Trends in Manufacturing
Part l: Fundamentals of Materials: Their Behavior
and Manufacturing Properties
The Structure of Metals
. Introduction
. Types of Atomic Bonds
. The Crystal Structure of Metals
. Deformation and Strength of Single Crystals
. Grains and Grain Boundaries
. Plastic Deformation of Polycrystalline Metals
. Recovery, Recrystallization, and Grain Growth
. Cold, Warm, and Hot Working
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Mechanical Behavior, Testing, ancl
Manufacturing Properties of Materials
. Introduction
. Tension
. Compression
XIX . Torsion
. Bending (Flexure)
. Hardness
. Fatigue
. Creep
. Impact
. Failure and Fracture of Materials in Manufacturing
and in Service
. Residual Stresses
. Work, Heat, and Temperature
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Physical Properties of Materials
. Introduction
. Density
. Melting Point
. Specific Heat
. Thermal Conductivity
. Thermal Expansion
. Electrical, Magnetic, and Optical Properties
. Corrosion Resistance
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Metal Alloys: Their Structure and Strengthening
by Heat Treatment
. Introduction
. Structure of Alloys
. Phase Diagrams
. The Iron-Carbon System
. The Iron-Iron-carbide Phase Diagram and the Development
of Microstructures in Steels
. Cast Irons
. Heat Treatment of Ferrous Alloys
. Hardenability of Ferrous Alloys
. Heat Treatment of Nonferrous Alloys and
Stainless Steels
. Case Hardening
. Annealing
. Heat-treating Furnaces and Equipment
. Design Considerations for Heat Treating
XXSummary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Ferrous Metals and Alloys; Production, General
Properties, and Applications
. Introduction
. Production of Iron and Steel
. Casting of Ingots
. Continuous Casting
. Carbon and Alloy Steels
. Stainless Steels
. Tool and Die Steels
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Nonferrous Metals and Alloys: Production,
General Properties, and Applications
. Introduction
. Aluminum and Aluminum Alloys
. Magnesium and Magnesium Alloys
. Copper and Copper Alloys
. Nickel and Nickel Alloys
. Superalloys
. Titanium and Titanium Alloys
. Refractory Metals and Alloys
. Beryllium
. Zirconium
. Low-melting Alloys
. Precious Metals
. Shape-memory Alloys (Smart Materials)
. Amorphous Alloys (Metallic Glasses)
. Metal Foams
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Polymers: Structure, General Properties,
and Applications
. Introduction
. The Structure of Polymers
. Thermoplastics
. Thermosetting Plastics
XXI
Part
l
. Additives in Plastics
. General Properties and Applications of Thermoplastics
. General Properties and Applications of Thermosetting
Plastics
. Biodegradable Plastics
. Elastomers (Rubbers)
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Ceramics, Graphite, Diamond, and
Nanomaterials: Structure, General Properties,
and Applications
. Introduction
. The Structure of Ceramics
. General Properties and Applications of Ceramics
. Glasses
. Glass Ceramics
. Graphite
. Diamond
. Nanomaterials
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Composite Materials: Structure, General
Properties, and Applications
. Introduction
. The Structure of Reinforced Plastics
. Properties of Reinforced Plastics
. Applications of Reinforced Plastics
. Metal-matrix Composites
. Ceramic-matrix Composites
. Other Composites
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
II: Metal-Casting Processes
ancl Equipment
Fundamentals of Metal Casting
. Introduction
. Solidification of Metals
xxiill
I
Part

.
.
.
.
Fluid Flow
Fluidity of Molten Metal
Heat Transfer
Defects
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Metal-Casting Processes and Equipment
.
.
.
.
.
.
.
.
.
Introduction
Expendable-mold, Permanent-pattern Casting Processes
Expendable-mold, Expendable-pattern Casting Processes
Permanent-mold Casting Processes
Casting Techniques for Single-crystal Components
Rapid Solidification
Inspection of Castings
Melting Practice and Furnaces
Foundries and Foundry Automation
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Metal Casting: Design, Materials,
and Economics
. Introduction
. Design Considerations in Casting
. Casting Alloys
. Economics of Casting
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Ill: Forming and Shaping Processes
and Equipment
Metal-Rolling Processes and Equipment
.
.
.
.
.
Introduction
The Flat-rolling Process
Flat-rolling Practice
Rolling Mills
Various Rolling Processes and Mills
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
xxiiiMetal-Forging Processes and Equipment
.
.
.
.
.
.
.
.
.
Introduction
Open-die Forging
Impression-die and Closed-die Forging
Various Forging Operations
Forgeability of Metals; Forging Defects
Die Design, Die Materials, and Lubrication
Die-manufacturing Methods and Die Failures
Forging Machines
Economics of Forging

Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Syntbesis, Design, and Projects
Metal Extrusion and Drawing Processes
and Equipment
.
.
.
.
.
.
.
.
.
.
Introduction
The Extrusion Process
Hot Extrusion
Cold Extrusion
Extrusion Defects
Extrusion Equipment
The Drawing Process
Drawing Practice
Drawing Defects and Residual Stresses
Drawing Equipment
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Syntbesis, Design, and Projects
Sheet-Metal Forming Processes and
Equipment
.
.
.
.
.
.
.
.
.
.
.
Introduction
Shearing
Sheet-metal Characteristics and Formability
Forrnability Tests for Sheet Metals
Bending Sheets, Plates, and Tubes
Miscellaneous Bending and Related Operations
Deep Drawing
Rubber Forming and Hydroforming
Spinning
Superplastic Forming
Specialized Forming Processes
XXIV .
.
.
.
Manufacturing of Metal Honeycomb Structures
Design Considerations in Sheet-metal Forming
Equipment for Sheet-metal Forming
Economics of Sheet-forming Operations
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Powder-Metal Processing and Equipment
.
.
.
.
.
.
.
.
Introduction
Production of Metal Powders
Compaction of Metal Powders
Sintering
Secondary and Finishing Operations
Design Considerations
Process Capabilities
Economics of Powder Metallurgy
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, ana' Projects
Ceramics, Glasses, and Superconductors:
Processing and Equipment
.
.
.
.
.
.
Introduction
Shaping Ceramics
Forming and Shaping of Glass
Techniques for Strengthening and Annealing Glass
Design Considerations for Ceramics and Glasses
Processing of Superconductors
Summary Key Terms Bibliography
Revieu/ Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Plastics and Composite Materials: Forming
and Shaping
.
.
.
.
.
.
.
.
.
Introduction
Extrusion
Injection Molding
Blow Molding
Rotational Molding
Thermoforming
Compression Molding
Transfer Molding
Casting
XXVZ
Part

.
.
.
.
.
.
.
Foam Molding
Cold Forming and Solid-phase Forming
Processing Elastomers
Processing Polymer-matrix Composites
Processing Metal-matrix and Ceramic-matrix Composites
Design Considerations
Economics of Processing Plastics and Composite Materials
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Rapid-Prototyping Processes and
Operations
.
.
.
.
.
Introduction
Subtractive Processes
Additive Processes
Virtual Prototyping
Direct Manufacturing and Rapid Tooling
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
IV: Machining Processes
and Machine Tools
Fundamentals of Machining
.
.
.
.
.
.
.
Introduction
Mechanics of Cutting
Cutting Forces and Power
Temperatures in Cutting
Tool Life: Wear and Failure
Surface Finish and Integrity
Machinability
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Cutting-Tool Materials and Cutting Fluids
.
.
.
.
.
Introduction
High-speed Steels
Cast-cobalt Alloys
Carbides
Coated Tools
XXVI . Alumina-based Ceramics
. Cubic Boron Nitride
. Silicon-nitride-based Ceramics
. Diamond
. Whisker-reinforced Materials and Nanomaterials
. Tool Costs and Reconditioning of Tools
. Cutting Fluids
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Machining Processes: Turning and Hole
Making
. Introduction
. The Turning Process
. Lathes and Lathe Operations
. Boring and Boring Machines
. Drilling, Drills, and Drilling Machines
. Reaming and Reamers
. Tapping and Taps
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, ana' Projects
Machining Processes: Milling, Broaching, Sawing
Filing, and Gear Manufacturing
. Introduction
. Milling and Milling Machines
. Planing and Shaping
. Broaching and Broaching Machines
. Sawing
. Filing
. Gear Manufacturing by Machining
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, ana' Projects
Machining Centers, Machine-Tool Structures,
and Machining Economics
. Introduction
. Machining Centers
. Machine-tool Structures
. Vibration and Chatter in Machining Operations
. High-speed Machining
XXVII

Part

. Hard Machining
. Ultraprecision Machining
. Machining Economics
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Abrasive Machining and Finishing
Operations
. Introduction
. Abrasives and Bonded Abrasives
. The Grinding Process
. Grinding Operations and Machines
. Design Considerations for Grinding
. Ultrasonic Machining
. Finishing Operations
. Deburring Operations
. Economics of Abrasive Machining and Finishing Operations
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Advanced Machining Processes
. Introduction
. Chemical Machining
. Electrochemical Machining
. Electrochemical Grinding
. Electrical-discharge Machining
. Laser-beam Machining
. Electron-beam Machining
. Water-jet Machining
. Abrasive-jet Machining
. Hybrid Machining Systems
. Economics of Advanced Machining Processes
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
V: Niicromanufacturing and Fabrication of
Microelectronic Devices
Fabrication of Microelectronic Devices
. Introduction
. Clean Rooms
XXV
Part

. Semiconductors and Silicon
. Crystal Growing and Wafer Preparation
. Film Deposition
. Oxidation
. Lithography
. Etching
. Diffusion and Ion Implantation
. Metallization and Testing
. Wire Bonding and Packaging
. Yield and Reliability
. Printed Circuit Boards
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Fabrication of Microelectromechanical Devices
and Systems and Nanoscale Manufacturing
. Introduction
. Micromachining of MEMS Devices
. The LIGA Microfabrication Process
. Solid Free-form Fabrication of Devices
. Nanoscale Manufacturing
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
VI: joining Processes and
Equipment
Fusion-Welding Processes
. Introduction
. Oxyfuel-gas Welding
. Arc-Welding Processes: Nonconsumable Electrode
. Arc-welding Processes: Consumable Electrode
. Electrodes for Arc Welding
. Electron-beam Welding
. Laser-beam Welding
. Cutting
. The Weld joint, Quality, and Testing
. Joint Design and Process Selection
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
XXIX Solid-State Welding Processes
. Introduction
. Cold Welding and Roll Bonding
. Ultrasonic Welding
. Friction Welding
. Resistance Welding
. Explosion Welding
. Diffusion Bonding
. Economics of Welding Operations
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Brazing, Soldering, Adhesive-Bonding,
and Mechanical-Fastening Processes
. Introduction
. Brazing
. Soldering
. Adhesive Bonding
. Mechanical Fastening
. joining Plastics, Ceramics, and Glasses
. Economics of ]oining Operations
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Part Vll: Surface Technology
Surface Roughness and Measurement; Friction,
Wear, and Lubrication
. Introduction
. Surface Structure and Integrity
. Surface Texture and Roughness
. Friction
. Wear
. Lubrication
. Metalworking Fluids and Their Selection
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
XXX Surface Treatments, Coatings, and Cleaning
. Introduction
. Mechanical Surface Treatments
. Mechanical Plating and Cladding
. Case Hardening and Hard Facing
. Thermal Spraying
. Vapor Deposition
. Ion Implantation and Diffusion Coating
. Laser Treatments
. Electroplating, Electroless Plating, and Electroforming
. Conversion Coatings
. Hot Dipping
. Porcelain Enameling; Ceramic and Organic Coatings
. Diamond Coating and Diamondlike Carbon
. Surface Texturing
. Painting
. Cleaning of Surfaces
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, ana' Projects
Part VIII: Engineering Metrology,

Instrumentation, and Quality
Assurance
Engineering Metrology and
Instrumentation
. Introduction
. Measurement Standards
. Geometric Features of Parts; Analog and Digital
Measurements
. Traditional Measuring Methods and Instruments
. Modern Measuring Instruments and Machines
. Automated Measurement and Inspection
. General Characteristics and Selection of Measuring
Instruments
. Geometric Dimensioning and Tolerancing

Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
XXXI
Part
Quality Assurance, Testing, and Inspection
Introduction
Product Quality
Quality Assurance
Total Quality Management
Taguchi Methods
The ISO and QS Standards
Statistical Methods of Quality Control
Statistical Process Control
Reliability of Products and Processes
Nondestructive Testing
Destructive Testing
Automated Inspection
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
IX: Manufacturing in a Competitive
Environment
Automation of Manufacturing Processes
Introduction
Automation
Numerical Control
Adaptive Control
Material Handling and Movement
Industrial Robots
Sensor Technology
Flexible Fixturing
Assembly Systems
Design Considerations for Fixturing, Assembly, Disassembly,
and Servicing
Economic Considerations
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Computer-Aided Manufacturing
Introduction
Manufacturing Systems
Computer-integrated Manufacturing
Computer-aided Design and Engineering
Computer-aided Manufacturing
Computer-aided Process Planning
Computer Simulation of Manufacturing Processes
and Systems
Group Technology
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Synthesis, Design, and Projects
Computer-Integrated Manufacturing
Systems
. Introduction
. Cellular Manufacturing
. Flexible Manufacturing Systems
. Holonic Manufacturing
. just-in-time Production
. Lean Manufacturing
. Communications Networks in Manufacturing
. Artificial Intelligence
. Economic Considerations
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Synthesis, Design, and Projects
Product Design and Process Selection
in a Competitive Environment
Introduction
Product Design
Product Quality and Life Expectancy
Life-cycle Assessment and Sustainable Manufacturing
Material Selection for Products
Material Substitution
Manufacturing Process Capabilities
Process Selection
Manufacturing Costs and Cost Reduction
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Synthesis, Design, and Projects
Index
List of Tables
References to Various Topics
List of Examples
XXX l
Case Studies
Lost-foam Casting of Engine Blocks
Investment Casting of Total Knee Replacements
Manufacture of a Stepped Pin by Heading and Piercing
Operations
Suspension Components for the Lotus Elise Automobile
Manufacturing of Food and Beverage Cans
Tube Hydroforming of an Automotive Radiator Closure
Cymbal Manufacture
Powder Metallurgy Parts in a Snowblower
Production of High-temperature Superconducting Tapes
Manufacture of Head ProtectorTM Tennis Racquets
Invisalign Orthodontic Aligners
Bone Screw Retainer
Ping Golf Putter
Electrochemical Machining of a Biomedical Implant
Manufacture of Small Satellites
Digital Micromirror Device
Accelerometer for Automotive Air Bags
Friction Welding of Pistons
Light Curing Acrylic Adhesives for Medical Products
Manufacture of Television Sets by Sony Corporation
Dimensional Control of Plastic Parts in Saturn Automobiles
Robotic Deburring of a Blow-molded Toboggan
CAD Model Development for Automotive Components
Automobile Tires: From Cradle-to-grave to Cradle-to-cradle
Incle
ooooooooooooo
A
Abrasion theory of friction,
Abrasive
belts,
grains,
machining,
water-jet machining,
wear,
resistance,
Abrasive-flow machining,
Abrasive-jet machining,
Abrasives,
Accelerated
life testing, semiconductor
devices,
strain aging,
Acceptance
quality level,
sampling,
Accuracy,
Acetal clear
epoxy solid injection
molding (ACES),
Acetals,
Acetylene,
Acoustic
emission, ,
holography,
impact,
Acrylic adhesives,
Acrylics,
Acrylonitrile-butadiene~styrene,
Adaptive control, ,
constraint,
optimization,
Addition polymerization,
Additive processes rapid
prototyping,
Additives
extreme-pressure,
in ceramics,
in oils,
in plastics,
Adhesion,
theory of friction,
Adhesive bonding, , ,
joint design,
Adhesive wear,
Adhesives, -
Adjustable reamers,
Adjustable-force clamping,
Adsorbed gas,
Adsorption,
Advanced
composites,
machining,
Age hardening,
Agile manufacturing,
Aging,
strain,
Agitation,
Air
bending,
blanket,
carbon-arc cutting,
gages,
AISI designations, steels,
Alclad,
Alkyds,
Alligatoring,
Allotropism,
Allowable wear land,
Allowance,
casting,
forging,
Alloy,
steels, ,
Alloying,
mechanical,
powder metals,
Alloying elements,
in steels,
Alumina,
Alumina-based ceramics,
Aluminum
and alloys, ,
designation,
porous,
production,
temper designation,
Aluminum oxide,
abrasives,
coatings, ,
cutting tools,
Aminos,
Amorphous
alloys, , ,
polymers,
Amplification,
Anaerobic adhesives,
Analog
instruments,
sensors,
Angle
gage blocks,
measuring instruments,
milling cutters,
of twist,
Anion,
Anisotropic etching,
Anisotropy,
in crystals,
in sheet metals, , ,
normal,
of thermal expansion,
of thermal expansion ceramics,
planar,
ratio,
Annealing, ,
of glass,
Anodic oxidation,
Anodizing,
Antioch process,
Anvil, ,
Apron,
Aramids, ,
Arbor cutters,
Arbors, , ,
Arc
cutting,
strikes,
Arc-welding,
straight polarity,
gas-tungsten,
Argon-oxygen decarburization,
Arithmetic mean, ,
Arm and wrist, robots,
Arm spacing, dendrites,
Arrays,
Arrowhead fracture,
Artificial
aging,
intelligence, ,
neural networks, ,
Artwork,
Ashing,
Aspect ratio,
Asperities,
Aspiration,
Assembly, - ,
automated, ,
systems,
economics,
efficiency,
machine tools,
Assignable variations,
ASTM designations
for steels,
grain size,
Astroloy,
Atomic
density,
force microscope,
hydrogen welding,
structure, metals,
Atomization,
Atoms,
Attributes,
Attritious wear;
Ausforming,
Austempering,
Austenite,
former,
retained,
Austenitic stainless steels,
Austenitizing, ,
Autoclave,
Autocollimator,
Autogenous welds,
Automated
assembly, ,
guided vehicle,
inspection, ,
material handling,
measurement,
Automatic
bar machines,
lathes,
pallet changer,
screw machine,
storage and retrieval,
tool changer, ,
Automation,
hard,
implementation,
soft,
Availability of materials,
Average of averages,
B
Babbitts,
Back
etching,
rake angle,
striking,
tension,
Backlash,
Backward
extrusion,
spinning,
Bainite,
Bakelite,
Baldrige award,
Ball
bearing grinding,
burnishing,
grid array,
mill,
nose mill,
Ballistic-particle manufacturing,
Ballizing,
Bamboo defect,
Bambooing, plastics extrusion,
Band
files,
saw, ,
Bank sand,
Bar code, ,
Barrel
finishing,
plating,
Barreling, , ,
Basal plane,
Base metal, welding,
Baseball bats,
Basic
hole system,
oxygen furnace,
O Q O C Q C O O O . C
shaft system,
size,
Bat,
Batch
furnaces,
Batch production, ,
Bauschinger effect,
Bauxite,
Beach marks,
Beading,
Beads
draw,
foam molding,
draw dies,
Bed,
Bed-of-nails device,
Bed-type milling machines,
Bell furnace,
Bellows manufacturing,
Belt, abrasive,
Bench
grinder,
lathe,
Benchmark,
Bend
allowance,
angle,
length,
radius,
tests,
tests, welded joints,
Bendability,
Bending, ,
design guidelines,
force,
tubes and sections,
Beneficiated,
Bernoulli’s theorem,
Beryllium,
copper, ,
Bevel gear cutting,
Bevel protractor,
Beveling of punches,
Bilateral tolerance,
Bill of materials,
Billet rolling,
Binary phase diagram,
Binders
for ceramics, , -
for sand,
Bioceramics,
Biodegradable plastics,
Biological
cycle,
effects, metalworking
fluids,
Black
ceramics,
oxide,
Blackening,
Blanchard type grinder,
Blank,
design,
Blankholder,
Blanking,
chemical,
fine,
Blast furnace,
Blasting shot,
Bleeder cloth,
Blending, metal powders,
Blends, polymer,
Blind riser,
Blocking,
Bloom,
Blow and blow process,
Blow
molding,
ratio,
|
hasI l Index
Blowholes,
Blowing, glass,
Blown film,
Blue brittleness,
Bluing,
Body armor,
Body-centered cubic,
Bond fracture grinding,
Bonded abrasives,
designations, -
Bonding
agents,
of abrasives,
of chips,
of polymers,
roll,
Boring, , ,
bar,
machines,
mills,
Boron fibers,
Boronizing,
Boss,
Bottle
manufacturing,
plastic manufacturing,
Bottoming,
taps,
Bottom~up manufacturing,
Boundary
lubrication,
representation,
Box furnace,
Branched polymers,
Brass,
Braze
metals,
welding, ,
Brazed joint strength,
Brazing, ,
filler metals,
of cutting tools, ,
Bridge die,
Bridging,
Brinell hardness,
Brittle
fracture,
materials, testing,
Broaching,
machines,
Bronze,
Brush processing (plating),
Buckling,
Buckyballs, ,
Buffer,
layer,
Buffing,
Building-block principle,
Built-up edge, ,
chips,
Bulge test,
Bulging, tubes,
Bulk
deformation processes,
micromachining,
molding compound,
Bull block,
Bulletproof glass,
Bundle drawing,
Burden rate,
Burning in grinding,
Burnishing, ,
gears,
Burr, , ,
drilling,
Bursting speed, grinding wheels,
Butt end,
C
CAD systems,
Calcium-deoxidized steels,
Calendering,
Calibration,
Calipers,
Camber,
Canning,
Capacities, machine tools,
Capacitor-discharge stud
welding,
Capacity planning,
Capillary action,
cutting tools,
Capital costs,
Capstan,
Carbide,
Carbides,
classification,
cutting tools,
Carbon
black,
fibers,
foams,
footprint,
in steels,
nanotubes,
steels, , ,
Carbonitriding,
Carbonyls,
Carburizing,
flame,
Carriage,
Cartridge,
brass,
Case hardening, ,
Cassiterite,
Cast
irons, ,
steels,
Castability, ,
Cast-cobalt alloy tools,
Casting,
alloys,
ceramics,
continuous,
defects,
economics,
of ingots,
of single crystals,
plastics,
process,
characteristics, ,
Castings inspection,
Cellular manufacturing, ,
Cellulose,
Cellulosics,
Cemented carbides,
Cementite,
Center
burst defect,
cracking,
drill,
Centerless grinding,
Center-line average,
Center-type grinding,
Centrifugal casting,
glass,
polymers,
Centrifugal spraying,
Centrifuging,
Ceramic
coating,
cutting tools, -
fibers,
matrix composites,
processing,
mold process casting,
shell investment casting,
Ceramics,
coatings, ,
friction of,
general properties,
in machine tools,
mechanical properties,
optical properties,
physical properties,
processing,
structure,
wear of,
Cermets, ,
C-frame press,
Chain-growth polymerization,
Chain-reaction polymerization,
Chain-type code,
Chamfer, cutting tools, , ,
Chance variations,
Chaplets,
Charpy test,
Chatter
machining, , , ,
marks grinding,
milling,
grinding,
rolling,
Checking, heat, ,
Cheeks,
Chemical
blanking,
cleaning,
machining,
mechanical polishing, ,
milling,
reaction priming,
stability, tools,
synthesis,
tempering,
vapor deposition, , ,
vapor infiltration,
wear,
Chemically
assisted ion-beam etching,
reactive adhesives,
Chevron cracking,
Chill
tempering,
zone,
Chills,
Chip
breakers, ,
broaches,
drills,
collecting systems,
collection,
compression ratio,
curl,
depth of cut,
flow angle,
management, ,
on board,
Chip (semiconductor devices),
Chip formation
abrasive Wear,
grinding,
cutting,
Chipless tapping,
Chipping, cutting tools, -
Chips, metal,
Chisel-edge angle,
Choke,
Chopped fibers,
Chromium
carbide,
in stainless steels,
plating,
Chuck,
Chuckers,
Chucking
machines,
reamers,
Chvorinov’s rule,
Circular
cutters,
interpolation,
saws,
tracing,
cladding, , , ,
Clamps,
Classification and coding
systems,
Clay,
Clean room,
Cleaning,
Cleaning fluids,
Cleaning processes,
Clearance,
Clearance,
Clearance
angle,
fir,
Cleavage plane,
Climb milling, ,
Closed-die forging,
Closed-loop control,
Cluster mill,
Coalescence of voids,
Coarse pearlite,
Coated
abrasives,
electrode,
tools,
multiphase,
Coat-hanger die,
Coatings
ceramic, ,
conversion,
for cutting tools,
for rod and wire drawing,
for sheet metal,
metal, ,
Coaxial extrusion,
Cobalt, in tungsten carbide,
Cobalt~based superalloys,
Coding systems,
Coefficient of friction,
in cutting,
in metalworking processes,
measurement,
metals,
Coextrusion plastics,
Cogging,
mill,
Coin materials,
Coining, ,
Coinjection molding,
Coins,
Cold
cracking, welds,
extrusion,
forging,
forming, plastics,
isostatic pressing,
roll forming,
rolling,
saws,
shut,
welding,
working, ,
Cold-box mold,
Cold-box molds,
Cold-chamber process,
Cold-pressed ceramics,
Cold-runner mold,
Cold-setting processes,
Cold-work steels,
Collapsibility
sand,
cores,
Collapsible taps,
Collet,
Colloidal,
Colorants,
Coloring,
Columbium (niobium),
Column-and-knee type machine,
Columnar
dendrites,
grains, ,
Combination square,
Combustion spraying,
Commercially available shapes,
Comminution, ,
Common causes,
Communications
network,
standards,
Compacted-graphite iron, ,
Compaction of metal powders,
Compacts, ,
Comparative length measurement,

Comparators,
Complex-phase grade steels,
Compliant end effector, ,
Composite coatings,
Composite materials,
processing,
advanced,
ceramic-matrix,
metal-matrix,
strength,
Composite molds, ,
Composites in machine tools,
Compound
dies,
rest,
Compounded oils,
Compression
molding, ,
test,
Compressive strength ceramics,
Computed tomography, Computer
modeling casting processes,
numerical control, ,
simulation,
vision,
Computer-aided
design, ,
engineering, ,
manufacturing, ,
part programming,
process planning, ,
Computer-assisted tomography,
Computer-controlled lathes,
Computer-integrated manufacturing,
,
systems,
Concurrent engineering,
Condensation polymerization,
Conditioning
grinding wheels,
of rolls,
Conducting polymers,
Conductive films,
Conductivity
electrical,
thermal,
Conductors,
Constitutional diagram,
Constructive solid geometry,
Consumable electrode,
Consumer’s risk,
Contact molding,
Contacts,
Continuous
casting, ,
chips,
fibers,
furnace,
improvement, , ,
path,
products,
systems, assembly,
Contour
cutting,
roll forming,
Contouring
lathe,
system,
Contraction, solidification,
Control
charts, ,
limits, -
Control systems,
adaptive,
numerical,
robots,
Controlled contact tools,
Controlled-metal buildup,
Conventional milling, ,
Conversion coatings, , ,
Conveyance card,
Coolants, , ,
Cooling rate, castings,
Coordinate measuring machine,
Cope,
Cope-and-drag investment casting,
Copolymers,
Copper and alloys,
Copper production,
electrolytic method,
thermal~reduction method,
Copper-based alloys casting,
Core
boxes,
drill,
prints,
Cored dendrites,
Cores, -
Correction for necking,
Corrosion, ,
Corrosive wear,
Corrugation process for
honeycombs,
Corundum, ,
Cost
justification,
of scrap,
reduction,
Cost-benefit analysis,
Costing system,
Costs
cutting tools,
capital,
fixed,
labor,
manufacturing,
material,
tooling,
Counterblow hammer,
Counterboring,
Countergravity low-pressure
process,
Countersinking,
Covalent bonding, ,
Cracking, stress corrosion, ,
Cradle-to-cradle, ,
Cradle-to-grave, ,
Crank press,
Crankshaft drill,
Crater wear,
Craters,
Crazing,
Creep, , ,
rupture,
polymers,
Creep-feed grinding,
Crevice corrosion, ,
Crimping,
Critical shear stress,
Cropping, ,
Cross
linking,
slide, ,
Cross-feeding,
Cross-linked polymers,
Crown,
Crucible,
Crucible furnace,
Crush
dressing,
forming,
Crushing,
Cryogenic
diamond turning,
dry etching,
machining,
Crystal
growing, ,
structure of metals,
Crystallinity
polymers,
degree of,
Crystallites,
Crystallization shrinkage,
Crystallographic anisotropy,
Crystal-pulling method,
Crystals, metals,
Cubic boron nitride, ,
,
polycrystalline,
Cubic interpolation,
Cup-and-cone fracture,
Cupola,
Cupping tests,
Curie temperature,
Curing, thermosets,
Curl, chip,
Cutoff,
Cutting (machining),
forces,
power,
ratio,
temperature,
Cutting fluids,
effects,
turning,
Cutting off
abrasive, ,
in turning, ,
saws for,
Cutting, oxyfuel-gas,
Cutting tools
materials,
reconditioning,
Cutting~edge angle,
Cyaniding,
Cyanoacrylate adhesives,
Cyclic stresses,
Cylindrical grinding,
Czochralski process, ,
,
D
Dacron,
Damping
in cast iron,
in machine tools, ,
Data acquisition system,
Database,
Datum,
Dead center,
Dead-metal zone in extrusion,
Debinding,
Deburring, ,
Decarburization,
Decarburizing,
Decision-tree coding,
Dedicated machines, ,
Deep drawability,
Deep drawing,
design guidelines,
force,
Deep reactive ion etching, ,
Defect prevention,
Defects, ,
in casting,
in drawing,
in forging,
Deflocculent,
Deformation
plastic,
single crystals,
Deformation rate,
in metalworking,
Degradation, polymers, , ,
Degree
of crystallinity,
of polymerization,
Delamination,
Delayed tack adhesives,
Delrin,
Deming, WE.,
Deming’s fourteen points,
Dendrite,
multiplication,
Density,
powder metals,
various metals,
Dent resistance,
Deoxidation,
Deposition, , ,
Depth of cut,
line,
Derivative CAPP system,
Dermatitis,
Design attributes,
Design considerations
boring,
broaching,
casting,
ceramics,
chemical machining,
composites processing,
drilling,
EDM,
electrochemical grinding,
electrochemical machining,
electron-beam machining,
gear machining,
glasses,
grinding,
laser-beam machining,
milling,
powder metallurgy,
thread cutting,
turning,
Design for
assembly, ,
disassembly, ,
heat treating,
manufacture and assembly,
recycling,
service, ,
sheet-metal forming,
the environment,
Design process,
Desktop manufacturing,
Destructive testing,
welded joints,
Detonation
gun,
Deviation-type measuring
instruments,

Index I |
Devitrification,
Dial indicator,
Diamond,
abrasives,
coatings, ,
cutting tools,
film, free standing,
turning,
Diamond-edged blade,
Diamondlike carbon,
Diamond-wire saws,
Die
casting,
characteristics plastics,
cutting,
insert,
materials,
sinking, ,
steels,
Die, microelectronics,
Die-head chaser,
Dielectric,
fluid,
strength,
Die-sinking machining centers,
Diffraction gratings,
Diffusion, ,
adhesives,
bonding, , -
silicon,
brazing,
coating,
in crater wear,
in sintering,
Digital
instruments,
radiography,
sensors,
Dimensional tolerances, ,
Dimensioning,
Dimples, in ductile fracture,
Dimpling,
Dip brazing,
Dip-pen lithography,
Direct
AIM,
emulsion,
extrusion,
labon
labor costs,
manufacturing,
numerical control,
probe,
Directional solidification,
Directionality of surfaces,
Disassembly, ,
Discontinuities, weld,
Discontinuous chips,
Discrete products,
Disk test,
Dislocations,
Dispersed particles,
Dispersion, -
Distortion,
welds,
Distributed numerical
control,
Distribution, statistical,
Dividers,
Dividing head, ,
Doctor-blade process,
Dolomite,
Domain,
Dopants, ,
Doping,
Double-action press,
Down milling,
Downtime,
Draft rolling,
Draft angle
castings,
forging, ,
Drag,
Drag lines,
Drain casting,
Drapping,
Draw
beads,
bench,
cut, I I Index
Drawing
deep,
defects,
exchange format,
glass,
strip,
tube,
Drawing (tempering),
Drawing out (forging),
Drawing rod and wire, ,
Dreamer,
Dressing,
Drift,
Drift pin,
Drill
press,
Drilling, , ,
forces,
machines,
torque,
Drills,
life,
reconditioning,
Drive-in diffusion,
Drop
forging,
hammer,
Dross,
Dry
chemical etching,
drawing,
etching,
machining,
oxidation,
pressing ceramics,
Dry spinning,
fibers,
Drying ceramics,
Dual ion-beam deposition,
Dual-in-line package,
Dual-phase steels,
Ductile
fracture,
iron, ,
Ductile-regime grinding,
Ductility,
Dummy
bar,
block,
Duplex structure stainless steels,
Duplicating lathe,
Durometer,
Dyes polymers,
Dynamic stiffness,
E
Earing,
Economic order quantity,
Economics
advanced machining,
assembly,
casting,
composites processing,
gear machining,
grinding,
joining,
machining,
powder metallurgy,
sheet-metal forming,
welding, -
Eddy-current inspection,
Edge dislocation,
Edger mills,
Edging,
EFAB,
Effects of various elements,
Efficiency, welding,
Ejectors, - , -
casting, - ,
Elastic,
deformation,
recovery,
Elastomers,
processing,
Electric furnace,
Electrical properties,
polymers,
Electrical resistivity,
Electrical spraying,
Electrical-discharge
grinding,

machining,
wire cutting,
Electrically conducting
adhesives,
ceramics,
polymers,
Electric-arc furnace,
Electric-discharge forming,
Electrochemical
discharge grinding,
fabrication,
grinding,
honing,
machining,
Electrocoating,
Electrode
coatings,
consumable,
nonconsumable,
wear (EDM),
Electrodes,
advanced machining, -
Electrodischarge machining,
Electroforming,
Electrogas welding,
Electrohydraulic forming,
Electroless plating,
Electrolyte, , ,
Electrolytic deposition,
Electromagnetic bonding,
Electromagnetically assisted
forming,
Electromigration,
Electron-beam
cutting,
hardening,
lithography,
machining,
melting,
welding,
Electronic gages,
Electronic-grade silicon,
Electroplating,
Electropolishing,
Electrorheostatic,
Electroslag welding,
Electrostatic spraying,
Elements, in steel,
Elevator furnace,
Elongation, , ,
various materials, , ,
Embossing,
Embrittlement,
Emery, ,
cloth,
Emulsification,
Emulsion,
Emulsions, ,
Enamel, ,
Enameling,
Encapsulation,
Encoder,
End cutting edge angle, ,
End effector,
End grains,
End mill,
End milling,
End relief angle, ,
End-feed grinding,
End-of-arm tooling,
End-quench hardenability test,
Endurance limit,
Engine lathe,
Engineered materials, ,
Engineering
ceramics,
metrology,
strain,
stress,
Enterprise resource planning,
Environmental
effects, ,
issues,
management systems,
Environmentally conscious design and
manufacturing,
Environmental-stress cracking,
Environments, expert systems,
Epitaxy, -
Epoxies,
Epoxy, ,
Epoxy~based adhesives,
Equiaxed grains, ,
Equilibrium diagram,
Equipment for sheet-metal
forming,
Ergonomics,
Erosion, in forging dies,
Erosive wear,
Esteem value,
Etchants,
Etching,
Ethernet,
Eutectic,
Eutectic point,
Eutectoid, ,
cementite,
ferrite,
reaction,
Evaporation,
Evaporative
adhesives,
pattern casting processes,
Exchange specifications,
Execution functions,
Exothermic reaction,
Expandable pattern casting,
Expansion
process for honeycombs,
reamers,
Expendable molds,
Experimental design, ,
Expert systems, ,
Explosive
forming,
hardening,
welding,
External damping,
Extreme ultraviolet lithography,
Extreme~pressure additives,
Extruder,
Characteristics (plastics),
Extrusion, ,
blow molding,
ceramics,
cold,
constant,
defects,
equipment,
force,
hot,
hydrostatic, ,
impact,
plastics,
powder metals,
ratio,
F
Face
grooving,
milling,
plate,
Face-centered cubic,
Facing,
Factorial design,
Failure,

Failure rate, integrated circuits,
Families of parts,
Fasteners,
Fastening, mechanical,
Fatigue, ,
failure,
limit,
static,
strength,
thermal, , ,
wear,
Faying surfaces, ,
Feature,
Feed,
force,
marks, ,
rod,
Feedback, ,
Feedstock metal powders,
Feldspaig ,
Ferrimagnetism,
Ferrite,
Ferrite stabilizer,
Ferritic stainless steels,
Ferromagnetism,
Ferrous alloys, ,
Ferrule,
Fiber
impregnation,
length,
pullout,
size,
Fiberglass, -
Fibering, mechanical, , ,
Fibers,
glass,
reinforcing,
Fibrous,
Field effect transistor,
Filament winding,
File transfer protocol,
Files,
Filing,
Filled gold,
Filler metals, , ,
Fillers in polymers,
Film
blown,
deposition,
extrusion,
Fine
blanking,
ceramics,
pearlite,
Finish machining,
Finishing cut,
Finishing operations,
gears,
ceramic,
ceramics,
glass,
powder metallurgy,
Finishing processes,
Fire polishing, glass,
Firing,
Fir-tree cracking,
Fishtailing,
Fit,
Fits,
Fixed
costs,
gages,
Fixed~position automation,
Fixed-sequence robot,
Fixtures, flexible,
Flame
cutting,
hardening,
retardants,
Flammability polymers,
Flanging,
Flank wear, -
Flaring,
Flash (butt) welding, -
Flash, in
casting, ,
forging,
friction welding, -
plastic molding, ,
Flashless forging,
Flask,
Flaskless molding,
Flat
rolling,
wire metal deposition,
Flat-die forging,
Flatness,
Flattening by
bending,
roller leveling,
Flattening of rolls,
Flaws,
Flexibility in manufacturing, ,
Flexible
assembly systems,
automation,
fixturing,
Flexible manufacturing,
cell,
lines,
system, , , ,
Flexure,
Flint,
Flip-chip on board, Float glass,
Floating-zone method,
Flooding,
Floorstand grinders,
Floor-to-floor time,
Flow
lines,
of value streams,
stress,
turning,
Fluid
flow, in casting,
forming,
Fluidity
tests,
molten metal,
Fluidized bed,
Fluorocarbons,
Flushing casting,
Flute,
Fluted reamers,
Flux, , , , , ,
Flux-cored arc welding,
Fly cutting,
Flyer plate,
Foam
casting,
molding,
Foil,
Folds,
Follow rest,
Forced vibration,
Forgeability,
Forging,
closed-die,
defects,
economics,
forces,
impression-die,
isothermal,
lubricants,
machines,
open-die,
orbital,
powder metals,
precision,
Form
block, ,
grinding, , ,
milling,
tool, ultrasonic machining,
tools, ,
Formability sheet metals,
Forming
processes,
tap,
Forming~limit diagrams,
Forward extrusion,
Foundations machine tools,
Foundries,
Four-high mill,
Four-jaw chuck,
Four-point bending,
Four-slide machine,
Fourteen points, Deming,
Fracture,
brittle,
ductile,
of abrasive grains,
of cutting tools,
paths,
stress,
Fracture surfaces, , -
reinforced plastics,
Fracture toughness test, welded joints,

Framework systems,
Free-cutting wheels,
Free-form fabrication,
Free-machining steels, -
Freestanding diamond film,
Freezing range,
Frequency distribution,
Fretting corrosion,
Friability,
Friction,
angle (cutting), ,
force,
in ceramics,
in metals,
in plastics,
measurement,
reduction,
sawing, ,
stir welding,
Friction welding,
inertia,
linear,
pistons, -
Front tension,
Fuel gas,
Full
annealing,
indicator movement,
Fullerenes, ,
Fullering,
Full-mold process,
Functional layout,
Functionally graded
carbides,
Furnace brazing,
Furnaces
atmosphere,
heat treating,
melting, ,
Fused alumina,
Fused-deposition modeling,
Fusion welding, ,
characteristics,
weld joints,
Fuzzy logic,
G
Gage
numbers, rolling,
blocks,
length, ,
Gage length,
Gage maker’s rule,
Gages,
Gain,
Galena,
Galling,
Gallium arsenide,
Galvanic corrosion,
Galvanized steel,
Galvanizing, ,
Gang drilling,
Gap bed lathe,
Garnet,
Gas metal-arc welding,
Gas tungsten-arc welding,
Gases in casting,
Gate, ,
Gating system,
Gaussian,
G-code,
Gear manufacturing
finishing,
form cutting,
generating,
grinding,
shaping,
Gears
rolling,
tooth measurement,
bevel,
quality,
Gel spinning,
General considerations precision
machining,
Generative CAPP system,
Gentle grinding,
Geometric
tolerancing,
dimensioning,
modeling,
Germanium,
Giant molecules, , ,
Glass
ceramics, ,
fibers, ,
former,
forming,
lubrication,
lubrication (extrusion),
point,
tempered,
tubes and rods,
wool,
Glasses, -
strengthening,
as lubricants, ,
mechanical properties,
physical properties,
Glass~transition temperature,
Glassy behavior,
Glaze,
Glazing, ,
Glazing of grinding wheels,
Global competitiveness,
Globular transfeg
GO gage,
Gob glass,
Gold,
Grade bonded abrasives,
Grade gage blocks,
Grain,
boundaries, ,
boundary embrittlement,
boundary sliding, ,
columnar,
depth of cut,
flow pattern, ,
force (grinding),
fracture bnded abrasives,
growth,
size, ,
structure casting,
Grand average,
Granite-epoxy composite in
machine tools,
Graphite,
fiber production,
fibers, ,
foams,
lubricant,
Graphitization,
Gravity
drop hammer,
effects in casting,
segregation,
Gray cast iron, ,
Greases,
Green
ceramics,
compact,
design, ,
engineering,
molding sand,
strength,
Grindability,
Grindable ceramics,
Grinding
chatter,
economics,
fluids,
forces,
process,
ratio,
specific energy,
temperature,
wheel selection,
wheels,
Grit blasting,
Grooving,
Group
layout,
machine cell,
technology, ,
Guerin process,
Guideways, machine tools,
Gun
drilling,
trepanning,
Gutter,
H
Hacksaws,
Hafnium nitride,
Half nut,
Hammers, forging,
Hand layup molding,
Hard
automation,
facing,
machining,
turning,
Hard-acting wheel,
Hard-chromium plating,
Index I I
Hardenability,
band,
Hardening,
case,
explosive,
spark,
Hard-mold casting,
Hardness,
bonded abrasives, ,
ceramics,
conversion chart,
hot,
indenters,
of various materials,
scales, ,
tests,
vs. strength,
Hardwired controls,
Hastelloy, -
Hazards powder metallurgy,
Head,
Headers,
Heading,
Headstock,
Health hazards polymers,
Heat,
Heat checking, , ,
grinding,
rolls,
Heat transfer in
welding,
casting,
Heat treating laser beams,
Heat treatment,
ferrous alloys,
nonferrous alloys,
Heat-affected zone, ,
sawing,
Heat-resistant alloys,
Heat-treating furnaces,
Helix angle,
Helmets, composite,
Hematite,
Hemming,
Heterogeneous nucleation,
Heuristic,
Hexagonal close-packed,
Hexapod machines,
HEXSIL,
Hierarchical coding,
High-carbon steel,
High-efficiency
machining range,
particulate air filter,
High-energy-rate forging machines,
High-frequency
induction welding,
resistance welding,
High-pressure cutting fluid
systems,
High-removal-rate machining,
High-speed
automatic assembly,
end milling,
machining,
steels, ,
tapping,
High-strength low-alloy steels,
High-temperature alloys,
casting,
High-temperature ceramics,
High-velocity oxyfuel gas spraying,
History of manufacturing,
Hob,
Holarchical manufacturing
systems,
Hold-down ring,
Hole
making, drilling,
preparation,
Hole-basis system,
Holemaking,
Hollow end mill,
Holographic interferometry,
Holography, -
Holonic manufacturing,
Homogeneous nucleation,
Homologous temperature,
Homopolymer,
Honeycomb manufacturing, I I Index
Honing,
gears,
Hooker process,
Hooke’s law,
Horizontal boring machines,
Horizontal-spindle machining
centers,
Hot
cracking, welds,
dipping,
extrusion,
forging,
hardness, ,
isostatic pressing,
isostatic pressing, ceramics,
machining,
melt adhesives,
metal,
pressing ceramics,
rolling,
shortness, ,
spots,
tearing,
working, ,
Hot-chamber process,
Hot-die forging,
Hot-pressed ceramics,
Hot-runner mold,
Hot-twist test,
Hot-work steels,
Hubbing,
Human factors engineering,
Hume-Rothery rules,
Hybrid
codes,
composite,
machining systems,
Hydraulic press,
Hydrodynamic machining,
Hydroform process,
Hydrogen embrittlement,
Hydrometallurgy,
Hydroplastic forming,
Hydroplasticity,
Hydrospinning,
Hydrostatic
extrusion, ,
pressure effects of,
Hygroscopic,
Hysteresis,
I
Ice-cold molding,
If-then rules,
IGES,
Image recognition,
Immersion lithography,
Impact
extrusion,
molding,
strength,
tests,
toughness,
wear,
Imperfections, in crystals,
Implementation of automation,
Impregnation,
Impression-die forging,
Impurities,
In good statistical control,
Incandescent light bulbs,
manufacturing,
Inclination angle,
Inclusions, , , , ,
bending,
effect on properties,
role in fracture,
welding,
Incoloy,
Incomplete
fusion,
penetration,
Inconel, -
Incremental
forging,
forming,
Indenters,
Index head,
Indexing,
tools, ,
Indirect
emulsion,
extrusion,
labor,
labor costs,
Induction
brazing,
furnace,
hardening,
heating,
welding,
Industrial
ceramics,
cycle,
diamond,
Revolution, ,
Industrial robots, ,
in assembly,
Inertia friction welding,
Infeed grinding,
Inference,
engine,
Infiltration, , -
Infrared
brazing,
radiation,
Ingots
casting,
single crystal silicon,
Initial Graphics Exchange
Specification,
Initiator polymers,
Injection blow molding,
Injection molding
ceramics,
foam,
machines, ,
plastics,
powder metals,
reaction,
Injection refining,
In-line indexing,
Inoculant,
Inorganic adhesives,
In-process
annealing,
inspection, ,
Insert molding, ,
Inserts
cutting tools,
forging die,
Inspection,
automated,
castings,
Insulators,
Integral transfer devices,
Integrated
circuits,
mills,
snap fasteners,
Intelligent robot, ,
Interactive computer graphics,
Interchangeable parts, ,
Interconnection,
Interference,
fit,
fringe,
Interferometry,
Intergranular
attack,
fracture,
Intermediate
annealing,
shape,
Intermediates, glass,
Intermetallic compounds,
Internal
centerless grinding,
damping,
grinding,
International tolerance grade,
Internet tools,
Interpolation,
Interstitial,
solid solutions,
Invar, ,
Inventory,
control,
Inverse segregation,
Inverted extrusion,
Investment casting,
Ion,
implantation, , ,
plating,
Ion-beam lithography,
Ion-beam-enhanced deposition,
Ionic bond, ,
Iron,
Iron~based superalloys,
Iron-carbon system,
Ironing, ,
Iron-iron carbide phase
diagram,
Ironmaking,
ISO standard,
ISO standard,
ISO/OSI reference model,
Isolation layer,
Isostatic pressing,
ceramics,
Isothermal
forging,
transformation diagram,
Isotropic,
etching,
Izod test,
]
Iacketing,
jaws
soft,
chuck,
jiggering,
]igs,
]ob shops, ,
joining,
ceramics,
economics,
glasses,
of plastics,
processes, ,
joint design,
adhesive bonding,
brazing,
mechanical fastening,
soldering,
jominy test,
Iunction,
juran, ].M.,
just-in~time production, ,
K
Kaikaku,
Kaizen, ,
Kanban,
Kaolinite,
Keltool process,
Kerf, , , , ,
Kevlar, ,
Keyhole technique,
Key-seat cutters,
Killed steel,
KK- coding,
Knee,
Knoop hardness,
Knowledge engineering,
Knowledge-based system,
Knuckle-joint press,
Knurling,
Kodel,
Kovar,
Kroll process,
L
Labor
costs, ,
intensive,
Lacquers,
Lactic-based system polymers,
Ladle metallurgy,
Lake sand,
Lamellae, pearlite,
Lamellar tears,
Laminar flow casting,
Laminate strengthening,
Laminated glass,
Laminated-object manufacturing,
Lampback,
Lance,
Lancing,
Land
wean
drawing die,
forging die, ,
drawing die,
Lapping,
gears,
Laps,
Laser
cladding,
forming,
interferometry,
micrometer,
peening,
scan micrometer,
surface treatment,
Laser~beam
cutting, ,
hardening,
machining,
torch,
welding,
Laser-engineered net shaping,
Latent heat of
fusion,
solidification,
Lateral extrusion,
Latex,
Lathe, ,
Lattice structure,
Lay,
symbols,
Layered structure,
Layout
functional,
group,
Layup,
Leaching,
Lead,
angle,
screw, ,
time,
Lead-based alloys casting,
Leaded steels,
Lead-free solders,
Lean manufacturing, ,
Leathery behavior,
Leeb test,
Lehn
Leveling rolls,
Levitation melting,
Lexan,
Life cycle, ,
Life expectancy of products,
LIGA,
Light metals,
Limestone,
Limit dimensions,
Limiting drawing ratio,
Limits,
Limonite,
Line representation,
Linear
array,
elastic behavior,
friction welding,
interpolation,
motor drives, machine tools,
polymers,
variable differential
transformer,
Linearity,
Line-graduated instruments,
Linewidth,
Lip-relief angle,
Liquid
penetrants,
phase,
Liquid-metal
embrittlement,
forging,
Liquid~phase
epitaxy,
processing,
sintering,
Liquid-solid processing,
Liquid-surface acoustical
holography,
Liquidus,
Lithium aluminum silicate,
Lithography,
electron-beam,
extreme ultraviolet,
immersion,
ion»beam,
multilayer X»ray,
nanoimprint,
soft,
X-ray,
Live center,
Loading grinding wheels,
Local area network,
Localized surface hardening,
Lock seams,
Logarithmic strain,
Long fibers,
Long-chain molecules,
Loss cost,
Lost-foam process,
Lost-pattern casting,
Lost-wax process,
Lot size, , ,
Low~carbon steel,
Lower
control limit,
specification limit,
Low-expansion alloys,
Low-melting alloys,
Low-pressure chemical-vapor
deposition,
Low-stress grinding,
Low-temperature ceramics,
Lubricant selection,
Lubricants, ,
blending metal powders,
forging,
in polymers,
rolling,
Lubrication,
boundary,
extrusion,
mixed,
regimes,
thick film,
thin film,
Lucite,
Liider’s bands, ,
M
Machinability,
various materials,
Machinable ceramics, ,
Machine
reamers,
tool,
tools, structures,
vision, ,
Machining, , ,
advanced,
allowance,
centers,
economics,
processes, ,
Machinist’s rule,
Macromanufacturing,
Macromolecules,
Macrosegregation,
Magazine machine tool, ,
Magnesium
and alloys, ,
production,
Magnetic
particle inspection,
properties,
Magnetic-field-assisted
polishing,
Magnetic-float polishing,
Magnetic~pulse forming,
Magnetorheostatic,
Magnetostriction,
Magnetron sputtering,
Magnification,
Make coat,
Malcolm Baldrige Award,
Malleable iron, ,
Mandrel, , ,
,
Manganese sulfide,
Manipulators,
Mannesmann process,
Manual
assembly,
part programming,
Manufacturing,
attributes,
automation protocol,
cell, , ,
communications networks,
costs, - ,
history,
holon,
process selection, , ,
processes,
properties, ,
resource planning,
systems,
trends,
Maraging,
Marking,
laser-beams,
Martempering (marquenching),
Martensite,
Martensitic
grade steels,
stainless steels,
Mash seam welding,
Mask,
Maskants,
Masking,
chemical milling,
Masonry drills,
Mass production,
Masticared,
Match-plate pattern,
Material
cost, ,
handling, ,
movement,
properties,
removal rate, , , ,
,
selection, ,
substitution, ,
Material-removal processes,
Material-requirements planning,
Matrix,
array,
materials,
Mats,
Maximum roughness height,
Measurement standards,
Measuring
instrument characteristics,
machines,
Mechanical
alloying,
fastening, , ,
fibering, , , ,
plating,
press, ,
properties , ,
shock,
surface treatments,
Mechanization,
Medium batch,
Medium-carbon steel,
Melamine,
Melt spinning, , ,
Melting point,
various materials,
Melting practice,
Mer,
Mesomanufacturing,
Metal
bond,
flow patterns extrusion,
foams,
powder spraying,
stitching, -
Metal powders,
particle shape,
particle size,
particle size distribution,
production,
Metal-injection molding,
Metallic
bond,
films,
glasses, ,
Metallization, integrated circuits,
Metallizing,
Metallography,
Metallurgical burn,
Metallurgical transformation,
Metal-matrix composites,
processing,
Metal-oxide semiconductor,
Metalworking fluids,
Metastable,
Meter,
Method of
attributes,
variables,
Metrology,
Microabrasive blasting,
Microabrasive-flow machining,
Microalloyed steels,
Microcontact printing,
Microelectromechancial
device,
system, , ,
Microelectronic device, ,
Microelectronics,
Microencapsulated powders,
Microforming,
Micrograin carbides,
Microhardness,
Micromachining, -
bulk,
surface,
Micromanufacturing,
Micromechanical device, , ,
Micrometer,
depth gage,
laser scan,
Micromolding in capillaries,
Microporosity,
Microreplication,
Microscopes,
Microsegregation,
Microstereolithography,
Microtransfer molding,
Microwave sintering,
Microwelds,
Mil standard rule,
Mild
steel,
wear,
Mill, rolling,
Milling, ,
ceramics,
cutters,
forces, , , ,
machines,
torque, , ,
MIMIC,
Mineral oils,
Minimills,
Minimum bend radius,
Minimum-quantity lubrication,
Miscible blends,
Mist,
Mixed lubrication,
Mode size, metal powders,
Modeling, ,
Modifiers, glass,
Modular,
construction,
fixturing,
Module, ,
Modulus of elasticity,
polymers,
various materials,
Modulus of
resilience,
rigidity,
rupture,
Mohs hardness,
Moisture
effect on polymers,
in ceramics,
Molds,
casting,
Molecular beam epitaxy,
Molecular Weight, polymers, -
Molybdenum,
Molybdenum disulfide,
Monel,
Monocode,
Monomer,

Index I I |
Monosteel piston,
Moore’s Law,
Mounted wheels,
Move card,
Mullite,
Multiaxis EDM wire-cutting machining
centers,
MultiClass coding,
Multicomponent injection
molding,
Multijet/polyjet modeling,
Multilayer
blow molding,
X-ray lithography,
Multiphase coatings,
Multiple-spindle
automatic bar machines,
drills,
Mushy
state,
zone,
Mylar,
N
Nanoalloyed steels,
Nanoceramics,
Nanofabrication,
Nanoimprint lithography,
Nanolayered coatings,
Nanolithography,
dip pen,
Nanomanufacturing, ,
Nanomaterials,
health hazards,
in cutting tools,
Nanophase ceramics, ,
Nanopowders,
Nanoscale manufacturing,
Nanotubes,
Natural
adhesives,
aging,
language processing, -
organic materials,
rubber,
strain,
Near-dry machining,
Near-net shape,
forging,
Neat oils,
Necking, ,
correction for,
sheet metals,
Nesting,
Net-shape
forging,
forming, , ,
manufacturing,
Network polymers,
Neural networks,
Neurons,
Neutral
axis,
flame,
point,
Nib,
Nibbling,
Nichrome,
Nickel and alloys,
Nickel-based superalloys,
Nimonic,
Niobium (columbium),
Nitrides, ,
Nitriding,
No~bake mold,
Noble metals,
Nodular iron, ,
Noise in experimental design,
Nominal
size,
stress,
Nonconsumable electrode,
Nondestructive testing,
welded joints,
Nonferrous metals, ,
Nonhornogeneous chips,
Nonproductive labor, ,
Nonsynchronous system,
assembly,
Nontraditional machining, I I Index
Normal
anisotropy,
distribution curve,
force (cutting),
rake angle,
segregation,
Normalizing,
Nose
radius, , , ,
wear,
No-slip point,
NOT GO gage,
Notch
sensitivity,
wear, ,
Notching,
No-Wear EDM,
Nucleating agent,
Nucleation, ,
Nugget, weld,
Numerical control, ,
programming for,
Numerically controlled robot,
Nylons,
O
Oblique cutting,
Octree representation,
Offset,
Oils,
cutting,
On-line inspection, ,
Open riser,
Open-back inclinable press,
Open-die forging,
Open-hearth furnace,
Open-loop control,
Open-mold processing,
Operation (routing) sheets,
Opitz, H.,
Optical
comparator,
contour projectors,
flat,
interference microscope,
properties, , , ,
Optimization, adaptive control,
Optimum
cutting speed, ,
tool life,
Orange peel, , ,
Orbital forging,
Organic coatings,
Orientation dependent
etching,
Orientation, polymers,
Orthogonal cutting,
Out of
control,
roundness,
Outsourcing,
Outsourcing,
Over-aging,
Overarm,
Overbending,
Overcut,
Overhead, ,
Overlap,
Overmolding,
Oxalate coatings,
Oxidation, ,
dry,
wear,
Wet,
Oxide
ceramics,
films,
Oxide-powder»in-tube
process,
Oxidizing flame,
Oxyacetylene flames,
Oxyfuel~gas
cutting,
welding,
Oxygen, embrittlement,
P
Pack rolling,
Packaging, microelectronics,
Painting,
Pallet, ,
changer,
Pancaking,
Pant layout,
Paperless design, ,
Parabolic interpolation,
Paraffin,
Parallel reliability,
Parametric model,
Parison,
Parsons, ].T.,
Part families,
Part programming,
Part~checking station,
Partially deoxidized steel,
Partially stabilized zirconia,
Particle size distribution,
Parting, ,
agent, ,
Parting line
casting, ,
forging,
Passivation, , ,
Pasty state,
Parenting, ,
Patternmaker’s shrinkage
allowance,
Patterns, casting,
Pay-off reel,
Pearlite, ,
Pedestal grinder,
Pedestal-type fixtures,
Peeling, adhesives,
Peen forming,
Peening, shot, ,
Pellets,
Pencil source,
Penetrants, liquid,
Percussion welding,
Perforating,
Peripheral milling,
Permanent molds, ,
Permeability, sand,
Personal area networks,
Pewter,
Phase
diagrams,
transformation,
Phase-change materials,
Phenolics,
Phosphate conversion coatings,
Phosphor bronze,
Photochemical
blanking,
machining,
Photoelectric digital length
measurement,
Photoetching,
Photolithography,
Photomask,
Photopolymer,
Photoresist, ,
Physical properties, - ,
,
Physical tempering,

Physical vapor deposition, ,
Physical~chemical etching,
Pick-and~place robot,
Pickling,
Piece-part production,
Piercing,
sheet metal,
Piezoelectric effect,
Pig iron,
Pigments polymers,
Pilger mill,
Pinch rolls,
Pin~grid array,
Pinion-shaped cutter,
Pipe
manufacturing,
extrusion (plastics),
defect, ,
Pit furnace,
Pitch in broaches,
Pits,
Pitting,
forging dies,
Plain milling,
machines,
Planar anisotropy,
Planarization, ,
Planer,
Planer-type milling machines,
Planing,
Plant layout,
Plasma, -
beams,
etching,
Plasma-arc
cutting, ,
welding,
Plasma-enhanced chemical vapor
deposition,
Plaster-mold casting,
Plastic
deformation, ,
forming ceramics,
Plasticizers,
ceramics,
Plastics,
conducting,
for coatings,
friction,
joining,
machining,
processing,
reinforced,
structure,
wear,
Plastisols,
Plate
metal,
glass,
Plating
electroless,
electroplating,
mechanical,
Platinum,
Playback robot,
Plexiglas,
Plowing
in grinding,
in friction,
Plug gages,
Plugs for tube forming, -
Plunge grinding, ,
Pneumatic gages,
Point
angle,
cloud,
defects,
Pointing, ,
Point-to-point control,
Poisson’s ratio, , ,
Polarity,
Polishing,
Polyamides,
Polyblends,
Polycarbonates,
Polycodes,
Polycrystalline diamond,
Polycrystals,
Polyesters, ,
Polyethylenes,
Polygonization,
Polyimides,
Polymer concrete (in machine
tools),
Polymer
fibers,
precurson
processing,
quenchants,
Polymeric films,
Polymerization,
degree of,
Polymer-matrix composites,
Polymers, ,
fibers production,
structure,
Polymorphic transformation,
Polymorphism,
Polypropylenes,
Polystyrenes,
Polysulfones,
Polyurethane

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كتاب Manufacturing, Engineering and Technology - SI 6th Edition - صفحة 2 761752

عدل سابقا من قبل Admin في الثلاثاء 04 أكتوبر 2022, 4:36 am عدل 15 مرات

أخواني في الله
أحضرت لكم كتاب
Manufacturing Engineering and Technology
Sixth Edition in Si Units
Serope Kalpakjian
Illinois Institute of Technology
Steven R. Schmid
The University ofNotre Dame
SI Conversion by
Hamldon Musa
Universiti Teknologi Malaysia

و المحتوى كما يلي :

Contents
General Introduction
. What s Manufacturing?
. Product Design and Concurrent Engineering
. Design for Manufacture, Assembly, Disassembly, and Service
. Green Design and Manufacturing
. Selection of Materials
. Selection of Manufacturing Processes
. Computer-integrated Manufacturing
. Quality Assurance and Total Quality Management
. Lean Production and Agile Manufacturing
. Manufacturing Costs and Global Competition
. General Trends in Manufacturing
Part l: Fundamentals of Materials: Their Behavior
and Manufacturing Properties
The Structure of Metals
. Introduction
. Types of Atomic Bonds
. The Crystal Structure of Metals
. Deformation and Strength of Single Crystals
. Grains and Grain Boundaries
. Plastic Deformation of Polycrystalline Metals
. Recovery, Recrystallization, and Grain Growth
. Cold, Warm, and Hot Working
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Mechanical Behavior, Testing, ancl
Manufacturing Properties of Materials
. Introduction
. Tension
. Compression
XIX . Torsion
. Bending (Flexure)
. Hardness
. Fatigue
. Creep
. Impact
. Failure and Fracture of Materials in Manufacturing
and in Service
. Residual Stresses
. Work, Heat, and Temperature
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Physical Properties of Materials
. Introduction
. Density
. Melting Point
. Specific Heat
. Thermal Conductivity
. Thermal Expansion
. Electrical, Magnetic, and Optical Properties
. Corrosion Resistance
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Metal Alloys: Their Structure and Strengthening
by Heat Treatment
. Introduction
. Structure of Alloys
. Phase Diagrams
. The Iron-Carbon System
. The Iron-Iron-carbide Phase Diagram and the Development
of Microstructures in Steels
. Cast Irons
. Heat Treatment of Ferrous Alloys
. Hardenability of Ferrous Alloys
. Heat Treatment of Nonferrous Alloys and
Stainless Steels
. Case Hardening
. Annealing
. Heat-treating Furnaces and Equipment
. Design Considerations for Heat Treating
XXSummary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Ferrous Metals and Alloys; Production, General
Properties, and Applications
. Introduction
. Production of Iron and Steel
. Casting of Ingots
. Continuous Casting
. Carbon and Alloy Steels
. Stainless Steels
. Tool and Die Steels
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Nonferrous Metals and Alloys: Production,
General Properties, and Applications
. Introduction
. Aluminum and Aluminum Alloys
. Magnesium and Magnesium Alloys
. Copper and Copper Alloys
. Nickel and Nickel Alloys
. Superalloys
. Titanium and Titanium Alloys
. Refractory Metals and Alloys
. Beryllium
. Zirconium
. Low-melting Alloys
. Precious Metals
. Shape-memory Alloys (Smart Materials)
. Amorphous Alloys (Metallic Glasses)
. Metal Foams
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Polymers: Structure, General Properties,
and Applications
. Introduction
. The Structure of Polymers
. Thermoplastics
. Thermosetting Plastics
XXI
Part
l
. Additives in Plastics
. General Properties and Applications of Thermoplastics
. General Properties and Applications of Thermosetting
Plastics
. Biodegradable Plastics
. Elastomers (Rubbers)
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Ceramics, Graphite, Diamond, and
Nanomaterials: Structure, General Properties,
and Applications
. Introduction
. The Structure of Ceramics
. General Properties and Applications of Ceramics
. Glasses
. Glass Ceramics
. Graphite
. Diamond
. Nanomaterials
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Composite Materials: Structure, General
Properties, and Applications
. Introduction
. The Structure of Reinforced Plastics
. Properties of Reinforced Plastics
. Applications of Reinforced Plastics
. Metal-matrix Composites
. Ceramic-matrix Composites
. Other Composites
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
II: Metal-Casting Processes
ancl Equipment
Fundamentals of Metal Casting
. Introduction
. Solidification of Metals
xxiill
I
Part

.
.
.
.
Fluid Flow
Fluidity of Molten Metal
Heat Transfer
Defects
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Metal-Casting Processes and Equipment
.
.
.
.
.
.
.
.
.
Introduction
Expendable-mold, Permanent-pattern Casting Processes
Expendable-mold, Expendable-pattern Casting Processes
Permanent-mold Casting Processes
Casting Techniques for Single-crystal Components
Rapid Solidification
Inspection of Castings
Melting Practice and Furnaces
Foundries and Foundry Automation
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Metal Casting: Design, Materials,
and Economics
. Introduction
. Design Considerations in Casting
. Casting Alloys
. Economics of Casting
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Ill: Forming and Shaping Processes
and Equipment
Metal-Rolling Processes and Equipment
.
.
.
.
.
Introduction
The Flat-rolling Process
Flat-rolling Practice
Rolling Mills
Various Rolling Processes and Mills
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
xxiiiMetal-Forging Processes and Equipment
.
.
.
.
.
.
.
.
.
Introduction
Open-die Forging
Impression-die and Closed-die Forging
Various Forging Operations
Forgeability of Metals; Forging Defects
Die Design, Die Materials, and Lubrication
Die-manufacturing Methods and Die Failures
Forging Machines
Economics of Forging

Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Syntbesis, Design, and Projects
Metal Extrusion and Drawing Processes
and Equipment
.
.
.
.
.
.
.
.
.
.
Introduction
The Extrusion Process
Hot Extrusion
Cold Extrusion
Extrusion Defects
Extrusion Equipment
The Drawing Process
Drawing Practice
Drawing Defects and Residual Stresses
Drawing Equipment
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Syntbesis, Design, and Projects
Sheet-Metal Forming Processes and
Equipment
.
.
.
.
.
.
.
.
.
.
.
Introduction
Shearing
Sheet-metal Characteristics and Formability
Forrnability Tests for Sheet Metals
Bending Sheets, Plates, and Tubes
Miscellaneous Bending and Related Operations
Deep Drawing
Rubber Forming and Hydroforming
Spinning
Superplastic Forming
Specialized Forming Processes
XXIV .
.
.
.
Manufacturing of Metal Honeycomb Structures
Design Considerations in Sheet-metal Forming
Equipment for Sheet-metal Forming
Economics of Sheet-forming Operations
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Powder-Metal Processing and Equipment
.
.
.
.
.
.
.
.
Introduction
Production of Metal Powders
Compaction of Metal Powders
Sintering
Secondary and Finishing Operations
Design Considerations
Process Capabilities
Economics of Powder Metallurgy
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, ana' Projects
Ceramics, Glasses, and Superconductors:
Processing and Equipment
.
.
.
.
.
.
Introduction
Shaping Ceramics
Forming and Shaping of Glass
Techniques for Strengthening and Annealing Glass
Design Considerations for Ceramics and Glasses
Processing of Superconductors
Summary Key Terms Bibliography
Revieu/ Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Plastics and Composite Materials: Forming
and Shaping
.
.
.
.
.
.
.
.
.
Introduction
Extrusion
Injection Molding
Blow Molding
Rotational Molding
Thermoforming
Compression Molding
Transfer Molding
Casting
XXVZ
Part

.
.
.
.
.
.
.
Foam Molding
Cold Forming and Solid-phase Forming
Processing Elastomers
Processing Polymer-matrix Composites
Processing Metal-matrix and Ceramic-matrix Composites
Design Considerations
Economics of Processing Plastics and Composite Materials
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Rapid-Prototyping Processes and
Operations
.
.
.
.
.
Introduction
Subtractive Processes
Additive Processes
Virtual Prototyping
Direct Manufacturing and Rapid Tooling
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
IV: Machining Processes
and Machine Tools
Fundamentals of Machining
.
.
.
.
.
.
.
Introduction
Mechanics of Cutting
Cutting Forces and Power
Temperatures in Cutting
Tool Life: Wear and Failure
Surface Finish and Integrity
Machinability
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Cutting-Tool Materials and Cutting Fluids
.
.
.
.
.
Introduction
High-speed Steels
Cast-cobalt Alloys
Carbides
Coated Tools
XXVI . Alumina-based Ceramics
. Cubic Boron Nitride
. Silicon-nitride-based Ceramics
. Diamond
. Whisker-reinforced Materials and Nanomaterials
. Tool Costs and Reconditioning of Tools
. Cutting Fluids
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Machining Processes: Turning and Hole
Making
. Introduction
. The Turning Process
. Lathes and Lathe Operations
. Boring and Boring Machines
. Drilling, Drills, and Drilling Machines
. Reaming and Reamers
. Tapping and Taps
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, ana' Projects
Machining Processes: Milling, Broaching, Sawing
Filing, and Gear Manufacturing
. Introduction
. Milling and Milling Machines
. Planing and Shaping
. Broaching and Broaching Machines
. Sawing
. Filing
. Gear Manufacturing by Machining
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, ana' Projects
Machining Centers, Machine-Tool Structures,
and Machining Economics
. Introduction
. Machining Centers
. Machine-tool Structures
. Vibration and Chatter in Machining Operations
. High-speed Machining
XXVII

Part

. Hard Machining
. Ultraprecision Machining
. Machining Economics
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Abrasive Machining and Finishing
Operations
. Introduction
. Abrasives and Bonded Abrasives
. The Grinding Process
. Grinding Operations and Machines
. Design Considerations for Grinding
. Ultrasonic Machining
. Finishing Operations
. Deburring Operations
. Economics of Abrasive Machining and Finishing Operations
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Advanced Machining Processes
. Introduction
. Chemical Machining
. Electrochemical Machining
. Electrochemical Grinding
. Electrical-discharge Machining
. Laser-beam Machining
. Electron-beam Machining
. Water-jet Machining
. Abrasive-jet Machining
. Hybrid Machining Systems
. Economics of Advanced Machining Processes
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
V: Niicromanufacturing and Fabrication of
Microelectronic Devices
Fabrication of Microelectronic Devices
. Introduction
. Clean Rooms
XXV
Part

. Semiconductors and Silicon
. Crystal Growing and Wafer Preparation
. Film Deposition
. Oxidation
. Lithography
. Etching
. Diffusion and Ion Implantation
. Metallization and Testing
. Wire Bonding and Packaging
. Yield and Reliability
. Printed Circuit Boards
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Fabrication of Microelectromechanical Devices
and Systems and Nanoscale Manufacturing
. Introduction
. Micromachining of MEMS Devices
. The LIGA Microfabrication Process
. Solid Free-form Fabrication of Devices
. Nanoscale Manufacturing
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
VI: joining Processes and
Equipment
Fusion-Welding Processes
. Introduction
. Oxyfuel-gas Welding
. Arc-Welding Processes: Nonconsumable Electrode
. Arc-welding Processes: Consumable Electrode
. Electrodes for Arc Welding
. Electron-beam Welding
. Laser-beam Welding
. Cutting
. The Weld joint, Quality, and Testing
. Joint Design and Process Selection
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
XXIX Solid-State Welding Processes
. Introduction
. Cold Welding and Roll Bonding
. Ultrasonic Welding
. Friction Welding
. Resistance Welding
. Explosion Welding
. Diffusion Bonding
. Economics of Welding Operations
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Brazing, Soldering, Adhesive-Bonding,
and Mechanical-Fastening Processes
. Introduction
. Brazing
. Soldering
. Adhesive Bonding
. Mechanical Fastening
. joining Plastics, Ceramics, and Glasses
. Economics of ]oining Operations
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Part Vll: Surface Technology
Surface Roughness and Measurement; Friction,
Wear, and Lubrication
. Introduction
. Surface Structure and Integrity
. Surface Texture and Roughness
. Friction
. Wear
. Lubrication
. Metalworking Fluids and Their Selection
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
XXX Surface Treatments, Coatings, and Cleaning
. Introduction
. Mechanical Surface Treatments
. Mechanical Plating and Cladding
. Case Hardening and Hard Facing
. Thermal Spraying
. Vapor Deposition
. Ion Implantation and Diffusion Coating
. Laser Treatments
. Electroplating, Electroless Plating, and Electroforming
. Conversion Coatings
. Hot Dipping
. Porcelain Enameling; Ceramic and Organic Coatings
. Diamond Coating and Diamondlike Carbon
. Surface Texturing
. Painting
. Cleaning of Surfaces
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, ana' Projects
Part VIII: Engineering Metrology,

Instrumentation, and Quality
Assurance
Engineering Metrology and
Instrumentation
. Introduction
. Measurement Standards
. Geometric Features of Parts; Analog and Digital
Measurements
. Traditional Measuring Methods and Instruments
. Modern Measuring Instruments and Machines
. Automated Measurement and Inspection
. General Characteristics and Selection of Measuring
Instruments
. Geometric Dimensioning and Tolerancing

Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
XXXI
Part
Quality Assurance, Testing, and Inspection
Introduction
Product Quality
Quality Assurance
Total Quality Management
Taguchi Methods
The ISO and QS Standards
Statistical Methods of Quality Control
Statistical Process Control
Reliability of Products and Processes
Nondestructive Testing
Destructive Testing
Automated Inspection
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
IX: Manufacturing in a Competitive
Environment
Automation of Manufacturing Processes
Introduction
Automation
Numerical Control
Adaptive Control
Material Handling and Movement
Industrial Robots
Sensor Technology
Flexible Fixturing
Assembly Systems
Design Considerations for Fixturing, Assembly, Disassembly,
and Servicing
Economic Considerations
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Quantitative Problems Synthesis, Design, and Projects
Computer-Aided Manufacturing
Introduction
Manufacturing Systems
Computer-integrated Manufacturing
Computer-aided Design and Engineering
Computer-aided Manufacturing
Computer-aided Process Planning
Computer Simulation of Manufacturing Processes
and Systems
Group Technology
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Synthesis, Design, and Projects
Computer-Integrated Manufacturing
Systems
. Introduction
. Cellular Manufacturing
. Flexible Manufacturing Systems
. Holonic Manufacturing
. just-in-time Production
. Lean Manufacturing
. Communications Networks in Manufacturing
. Artificial Intelligence
. Economic Considerations
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Synthesis, Design, and Projects
Product Design and Process Selection
in a Competitive Environment
Introduction
Product Design
Product Quality and Life Expectancy
Life-cycle Assessment and Sustainable Manufacturing
Material Selection for Products
Material Substitution
Manufacturing Process Capabilities
Process Selection
Manufacturing Costs and Cost Reduction
Summary Key Terms Bibliography
Review Questions Qualitative Problems
Synthesis, Design, and Projects
Index
List of Tables
References to Various Topics
List of Examples
XXX l
Case Studies
Lost-foam Casting of Engine Blocks
Investment Casting of Total Knee Replacements
Manufacture of a Stepped Pin by Heading and Piercing
Operations
Suspension Components for the Lotus Elise Automobile
Manufacturing of Food and Beverage Cans
Tube Hydroforming of an Automotive Radiator Closure
Cymbal Manufacture
Powder Metallurgy Parts in a Snowblower
Production of High-temperature Superconducting Tapes
Manufacture of Head ProtectorTM Tennis Racquets
Invisalign Orthodontic Aligners
Bone Screw Retainer
Ping Golf Putter
Electrochemical Machining of a Biomedical Implant
Manufacture of Small Satellites
Digital Micromirror Device
Accelerometer for Automotive Air Bags
Friction Welding of Pistons
Light Curing Acrylic Adhesives for Medical Products
Manufacture of Television Sets by Sony Corporation
Dimensional Control of Plastic Parts in Saturn Automobiles
Robotic Deburring of a Blow-molded Toboggan
CAD Model Development for Automotive Components
Automobile Tires: From Cradle-to-grave to Cradle-to-cradle
Incle
ooooooooooooo
A
Abrasion theory of friction,
Abrasive
belts,
grains,
machining,
water-jet machining,
wear,
resistance,
Abrasive-flow machining,
Abrasive-jet machining,
Abrasives,
Accelerated
life testing, semiconductor
devices,
strain aging,
Acceptance
quality level,
sampling,
Accuracy,
Acetal clear
epoxy solid injection
molding (ACES),
Acetals,
Acetylene,
Acoustic
emission, ,
holography,
impact,
Acrylic adhesives,
Acrylics,
Acrylonitrile-butadiene~styrene,
Adaptive control, ,
constraint,
optimization,
Addition polymerization,
Additive processes rapid
prototyping,
Additives
extreme-pressure,
in ceramics,
in oils,
in plastics,
Adhesion,
theory of friction,
Adhesive bonding, , ,
joint design,
Adhesive wear,
Adhesives, -
Adjustable reamers,
Adjustable-force clamping,
Adsorbed gas,
Adsorption,
Advanced
composites,
machining,
Age hardening,
Agile manufacturing,
Aging,
strain,
Agitation,
Air
bending,
blanket,
carbon-arc cutting,
gages,
AISI designations, steels,
Alclad,
Alkyds,
Alligatoring,
Allotropism,
Allowable wear land,
Allowance,
casting,
forging,
Alloy,
steels, ,
Alloying,
mechanical,
powder metals,
Alloying elements,
in steels,
Alumina,
Alumina-based ceramics,
Aluminum
and alloys, ,
designation,
porous,
production,
temper designation,
Aluminum oxide,
abrasives,
coatings, ,
cutting tools,
Aminos,
Amorphous
alloys, , ,
polymers,
Amplification,
Anaerobic adhesives,
Analog
instruments,
sensors,
Angle
gage blocks,
measuring instruments,
milling cutters,
of twist,
Anion,
Anisotropic etching,
Anisotropy,
in crystals,
in sheet metals, , ,
normal,
of thermal expansion,
of thermal expansion ceramics,
planar,
ratio,
Annealing, ,
of glass,
Anodic oxidation,
Anodizing,
Antioch process,
Anvil, ,
Apron,
Aramids, ,
Arbor cutters,
Arbors, , ,
Arc
cutting,
strikes,
Arc-welding,
straight polarity,
gas-tungsten,
Argon-oxygen decarburization,
Arithmetic mean, ,
Arm and wrist, robots,
Arm spacing, dendrites,
Arrays,
Arrowhead fracture,
Artificial
aging,
intelligence, ,
neural networks, ,
Artwork,
Ashing,
Aspect ratio,
Asperities,
Aspiration,
Assembly, - ,
automated, ,
systems,
economics,
efficiency,
machine tools,
Assignable variations,
ASTM designations
for steels,
grain size,
Astroloy,
Atomic
density,
force microscope,
hydrogen welding,
structure, metals,
Atomization,
Atoms,
Attributes,
Attritious wear;
Ausforming,
Austempering,
Austenite,
former,
retained,
Austenitic stainless steels,
Austenitizing, ,
Autoclave,
Autocollimator,
Autogenous welds,
Automated
assembly, ,
guided vehicle,
inspection, ,
material handling,
measurement,
Automatic
bar machines,
lathes,
pallet changer,
screw machine,
storage and retrieval,
tool changer, ,
Automation,
hard,
implementation,
soft,
Availability of materials,
Average of averages,
B
Babbitts,
Back
etching,
rake angle,
striking,
tension,
Backlash,
Backward
extrusion,
spinning,
Bainite,
Bakelite,
Baldrige award,
Ball
bearing grinding,
burnishing,
grid array,
mill,
nose mill,
Ballistic-particle manufacturing,
Ballizing,
Bamboo defect,
Bambooing, plastics extrusion,
Band
files,
saw, ,
Bank sand,
Bar code, ,
Barrel
finishing,
plating,
Barreling, , ,
Basal plane,
Base metal, welding,
Baseball bats,
Basic
hole system,
oxygen furnace,
O Q O C Q C O O O . C
shaft system,
size,
Bat,
Batch
furnaces,
Batch production, ,
Bauschinger effect,
Bauxite,
Beach marks,
Beading,
Beads
draw,
foam molding,
draw dies,
Bed,
Bed-of-nails device,
Bed-type milling machines,
Bell furnace,
Bellows manufacturing,
Belt, abrasive,
Bench
grinder,
lathe,
Benchmark,
Bend
allowance,
angle,
length,
radius,
tests,
tests, welded joints,
Bendability,
Bending, ,
design guidelines,
force,
tubes and sections,
Beneficiated,
Bernoulli’s theorem,
Beryllium,
copper, ,
Bevel gear cutting,
Bevel protractor,
Beveling of punches,
Bilateral tolerance,
Bill of materials,
Billet rolling,
Binary phase diagram,
Binders
for ceramics, , -
for sand,
Bioceramics,
Biodegradable plastics,
Biological
cycle,
effects, metalworking
fluids,
Black
ceramics,
oxide,
Blackening,
Blanchard type grinder,
Blank,
design,
Blankholder,
Blanking,
chemical,
fine,
Blast furnace,
Blasting shot,
Bleeder cloth,
Blending, metal powders,
Blends, polymer,
Blind riser,
Blocking,
Bloom,
Blow and blow process,
Blow
molding,
ratio,
|
hasI l Index
Blowholes,
Blowing, glass,
Blown film,
Blue brittleness,
Bluing,
Body armor,
Body-centered cubic,
Bond fracture grinding,
Bonded abrasives,
designations, -
Bonding
agents,
of abrasives,
of chips,
of polymers,
roll,
Boring, , ,
bar,
machines,
mills,
Boron fibers,
Boronizing,
Boss,
Bottle
manufacturing,
plastic manufacturing,
Bottoming,
taps,
Bottom~up manufacturing,
Boundary
lubrication,
representation,
Box furnace,
Branched polymers,
Brass,
Braze
metals,
welding, ,
Brazed joint strength,
Brazing, ,
filler metals,
of cutting tools, ,
Bridge die,
Bridging,
Brinell hardness,
Brittle
fracture,
materials, testing,
Broaching,
machines,
Bronze,
Brush processing (plating),
Buckling,
Buckyballs, ,
Buffer,
layer,
Buffing,
Building-block principle,
Built-up edge, ,
chips,
Bulge test,
Bulging, tubes,
Bulk
deformation processes,
micromachining,
molding compound,
Bull block,
Bulletproof glass,
Bundle drawing,
Burden rate,
Burning in grinding,
Burnishing, ,
gears,
Burr, , ,
drilling,
Bursting speed, grinding wheels,
Butt end,
C
CAD systems,
Calcium-deoxidized steels,
Calendering,
Calibration,
Calipers,
Camber,
Canning,
Capacities, machine tools,
Capacitor-discharge stud
welding,
Capacity planning,
Capillary action,
cutting tools,
Capital costs,
Capstan,
Carbide,
Carbides,
classification,
cutting tools,
Carbon
black,
fibers,
foams,
footprint,
in steels,
nanotubes,
steels, , ,
Carbonitriding,
Carbonyls,
Carburizing,
flame,
Carriage,
Cartridge,
brass,
Case hardening, ,
Cassiterite,
Cast
irons, ,
steels,
Castability, ,
Cast-cobalt alloy tools,
Casting,
alloys,
ceramics,
continuous,
defects,
economics,
of ingots,
of single crystals,
plastics,
process,
characteristics, ,
Castings inspection,
Cellular manufacturing, ,
Cellulose,
Cellulosics,
Cemented carbides,
Cementite,
Center
burst defect,
cracking,
drill,
Centerless grinding,
Center-line average,
Center-type grinding,
Centrifugal casting,
glass,
polymers,
Centrifugal spraying,
Centrifuging,
Ceramic
coating,
cutting tools, -
fibers,
matrix composites,
processing,
mold process casting,
shell investment casting,
Ceramics,
coatings, ,
friction of,
general properties,
in machine tools,
mechanical properties,
optical properties,
physical properties,
processing,
structure,
wear of,
Cermets, ,
C-frame press,
Chain-growth polymerization,
Chain-reaction polymerization,
Chain-type code,
Chamfer, cutting tools, , ,
Chance variations,
Chaplets,
Charpy test,
Chatter
machining, , , ,
marks grinding,
milling,
grinding,
rolling,
Checking, heat, ,
Cheeks,
Chemical
blanking,
cleaning,
machining,
mechanical polishing, ,
milling,
reaction priming,
stability, tools,
synthesis,
tempering,
vapor deposition, , ,
vapor infiltration,
wear,
Chemically
assisted ion-beam etching,
reactive adhesives,
Chevron cracking,
Chill
tempering,
zone,
Chills,
Chip
breakers, ,
broaches,
drills,
collecting systems,
collection,
compression ratio,
curl,
depth of cut,
flow angle,
management, ,
on board,
Chip (semiconductor devices),
Chip formation
abrasive Wear,
grinding,
cutting,
Chipless tapping,
Chipping, cutting tools, -
Chips, metal,
Chisel-edge angle,
Choke,
Chopped fibers,
Chromium
carbide,
in stainless steels,
plating,
Chuck,
Chuckers,
Chucking
machines,
reamers,
Chvorinov’s rule,
Circular
cutters,
interpolation,
saws,
tracing,
cladding, , , ,
Clamps,
Classification and coding
systems,
Clay,
Clean room,
Cleaning,
Cleaning fluids,
Cleaning processes,
Clearance,
Clearance,
Clearance
angle,
fir,
Cleavage plane,
Climb milling, ,
Closed-die forging,
Closed-loop control,
Cluster mill,
Coalescence of voids,
Coarse pearlite,
Coated
abrasives,
electrode,
tools,
multiphase,
Coat-hanger die,
Coatings
ceramic, ,
conversion,
for cutting tools,
for rod and wire drawing,
for sheet metal,
metal, ,
Coaxial extrusion,
Cobalt, in tungsten carbide,
Cobalt~based superalloys,
Coding systems,
Coefficient of friction,
in cutting,
in metalworking processes,
measurement,
metals,
Coextrusion plastics,
Cogging,
mill,
Coin materials,
Coining, ,
Coinjection molding,
Coins,
Cold
cracking, welds,
extrusion,
forging,
forming, plastics,
isostatic pressing,
roll forming,
rolling,
saws,
shut,
welding,
working, ,
Cold-box mold,
Cold-box molds,
Cold-chamber process,
Cold-pressed ceramics,
Cold-runner mold,
Cold-setting processes,
Cold-work steels,
Collapsibility
sand,
cores,
Collapsible taps,
Collet,
Colloidal,
Colorants,
Coloring,
Columbium (niobium),
Column-and-knee type machine,
Columnar
dendrites,
grains, ,
Combination square,
Combustion spraying,
Commercially available shapes,
Comminution, ,
Common causes,
Communications
network,
standards,
Compacted-graphite iron, ,
Compaction of metal powders,
Compacts, ,
Comparative length measurement,

Comparators,
Complex-phase grade steels,
Compliant end effector, ,
Composite coatings,
Composite materials,
processing,
advanced,
ceramic-matrix,
metal-matrix,
strength,
Composite molds, ,
Composites in machine tools,
Compound
dies,
rest,
Compounded oils,
Compression
molding, ,
test,
Compressive strength ceramics,
Computed tomography, Computer
modeling casting processes,
numerical control, ,
simulation,
vision,
Computer-aided
design, ,
engineering, ,
manufacturing, ,
part programming,
process planning, ,
Computer-assisted tomography,
Computer-controlled lathes,
Computer-integrated manufacturing,
,
systems,
Concurrent engineering,
Condensation polymerization,
Conditioning
grinding wheels,
of rolls,
Conducting polymers,
Conductive films,
Conductivity
electrical,
thermal,
Conductors,
Constitutional diagram,
Constructive solid geometry,
Consumable electrode,
Consumer’s risk,
Contact molding,
Contacts,
Continuous
casting, ,
chips,
fibers,
furnace,
improvement, , ,
path,
products,
systems, assembly,
Contour
cutting,
roll forming,
Contouring
lathe,
system,
Contraction, solidification,
Control
charts, ,
limits, -
Control systems,
adaptive,
numerical,
robots,
Controlled contact tools,
Controlled-metal buildup,
Conventional milling, ,
Conversion coatings, , ,
Conveyance card,
Coolants, , ,
Cooling rate, castings,
Coordinate measuring machine,
Cope,
Cope-and-drag investment casting,
Copolymers,
Copper and alloys,
Copper production,
electrolytic method,
thermal~reduction method,
Copper-based alloys casting,
Core
boxes,
drill,
prints,
Cored dendrites,
Cores, -
Correction for necking,
Corrosion, ,
Corrosive wear,
Corrugation process for
honeycombs,
Corundum, ,
Cost
justification,
of scrap,
reduction,
Cost-benefit analysis,
Costing system,
Costs
cutting tools,
capital,
fixed,
labor,
manufacturing,
material,
tooling,
Counterblow hammer,
Counterboring,
Countergravity low-pressure
process,
Countersinking,
Covalent bonding, ,
Cracking, stress corrosion, ,
Cradle-to-cradle, ,
Cradle-to-grave, ,
Crank press,
Crankshaft drill,
Crater wear,
Craters,
Crazing,
Creep, , ,
rupture,
polymers,
Creep-feed grinding,
Crevice corrosion, ,
Crimping,
Critical shear stress,
Cropping, ,
Cross
linking,
slide, ,
Cross-feeding,
Cross-linked polymers,
Crown,
Crucible,
Crucible furnace,
Crush
dressing,
forming,
Crushing,
Cryogenic
diamond turning,
dry etching,
machining,
Crystal
growing, ,
structure of metals,
Crystallinity
polymers,
degree of,
Crystallites,
Crystallization shrinkage,
Crystallographic anisotropy,
Crystal-pulling method,
Crystals, metals,
Cubic boron nitride, ,
,
polycrystalline,
Cubic interpolation,
Cup-and-cone fracture,
Cupola,
Cupping tests,
Curie temperature,
Curing, thermosets,
Curl, chip,
Cutoff,
Cutting (machining),
forces,
power,
ratio,
temperature,
Cutting fluids,
effects,
turning,
Cutting off
abrasive, ,
in turning, ,
saws for,
Cutting, oxyfuel-gas,
Cutting tools
materials,
reconditioning,
Cutting~edge angle,
Cyaniding,
Cyanoacrylate adhesives,
Cyclic stresses,
Cylindrical grinding,
Czochralski process, ,
,
D
Dacron,
Damping
in cast iron,
in machine tools, ,
Data acquisition system,
Database,
Datum,
Dead center,
Dead-metal zone in extrusion,
Debinding,
Deburring, ,
Decarburization,
Decarburizing,
Decision-tree coding,
Dedicated machines, ,
Deep drawability,
Deep drawing,
design guidelines,
force,
Deep reactive ion etching, ,
Defect prevention,
Defects, ,
in casting,
in drawing,
in forging,
Deflocculent,
Deformation
plastic,
single crystals,
Deformation rate,
in metalworking,
Degradation, polymers, , ,
Degree
of crystallinity,
of polymerization,
Delamination,
Delayed tack adhesives,
Delrin,
Deming, WE.,
Deming’s fourteen points,
Dendrite,
multiplication,
Density,
powder metals,
various metals,
Dent resistance,
Deoxidation,
Deposition, , ,
Depth of cut,
line,
Derivative CAPP system,
Dermatitis,
Design attributes,
Design considerations
boring,
broaching,
casting,
ceramics,
chemical machining,
composites processing,
drilling,
EDM,
electrochemical grinding,
electrochemical machining,
electron-beam machining,
gear machining,
glasses,
grinding,
laser-beam machining,
milling,
powder metallurgy,
thread cutting,
turning,
Design for
assembly, ,
disassembly, ,
heat treating,
manufacture and assembly,
recycling,
service, ,
sheet-metal forming,
the environment,
Design process,
Desktop manufacturing,
Destructive testing,
welded joints,
Detonation
gun,
Deviation-type measuring
instruments,

Index I |
Devitrification,
Dial indicator,
Diamond,
abrasives,
coatings, ,
cutting tools,
film, free standing,
turning,
Diamond-edged blade,
Diamondlike carbon,
Diamond-wire saws,
Die
casting,
characteristics plastics,
cutting,
insert,
materials,
sinking, ,
steels,
Die, microelectronics,
Die-head chaser,
Dielectric,
fluid,
strength,
Die-sinking machining centers,
Diffraction gratings,
Diffusion, ,
adhesives,
bonding, , -
silicon,
brazing,
coating,
in crater wear,
in sintering,
Digital
instruments,
radiography,
sensors,
Dimensional tolerances, ,
Dimensioning,
Dimples, in ductile fracture,
Dimpling,
Dip brazing,
Dip-pen lithography,
Direct
AIM,
emulsion,
extrusion,
labon
labor costs,
manufacturing,
numerical control,
probe,
Directional solidification,
Directionality of surfaces,
Disassembly, ,
Discontinuities, weld,
Discontinuous chips,
Discrete products,
Disk test,
Dislocations,
Dispersed particles,
Dispersion, -
Distortion,
welds,
Distributed numerical
control,
Distribution, statistical,
Dividers,
Dividing head, ,
Doctor-blade process,
Dolomite,
Domain,
Dopants, ,
Doping,
Double-action press,
Down milling,
Downtime,
Draft rolling,
Draft angle
castings,
forging, ,
Drag,
Drag lines,
Drain casting,
Drapping,
Draw
beads,
bench,
cut, I I Index
Drawing
deep,
defects,
exchange format,
glass,
strip,
tube,
Drawing (tempering),
Drawing out (forging),
Drawing rod and wire, ,
Dreamer,
Dressing,
Drift,
Drift pin,
Drill
press,
Drilling, , ,
forces,
machines,
torque,
Drills,
life,
reconditioning,
Drive-in diffusion,
Drop
forging,
hammer,
Dross,
Dry
chemical etching,
drawing,
etching,
machining,
oxidation,
pressing ceramics,
Dry spinning,
fibers,
Drying ceramics,
Dual ion-beam deposition,
Dual-in-line package,
Dual-phase steels,
Ductile
fracture,
iron, ,
Ductile-regime grinding,
Ductility,
Dummy
bar,
block,
Duplex structure stainless steels,
Duplicating lathe,
Durometer,
Dyes polymers,
Dynamic stiffness,
E
Earing,
Economic order quantity,
Economics
advanced machining,
assembly,
casting,
composites processing,
gear machining,
grinding,
joining,
machining,
powder metallurgy,
sheet-metal forming,
welding, -
Eddy-current inspection,
Edge dislocation,
Edger mills,
Edging,
EFAB,
Effects of various elements,
Efficiency, welding,
Ejectors, - , -
casting, - ,
Elastic,
deformation,
recovery,
Elastomers,
processing,
Electric furnace,
Electrical properties,
polymers,
Electrical resistivity,
Electrical spraying,
Electrical-discharge
grinding,

machining,
wire cutting,
Electrically conducting
adhesives,
ceramics,
polymers,
Electric-arc furnace,
Electric-discharge forming,
Electrochemical
discharge grinding,
fabrication,
grinding,
honing,
machining,
Electrocoating,
Electrode
coatings,
consumable,
nonconsumable,
wear (EDM),
Electrodes,
advanced machining, -
Electrodischarge machining,
Electroforming,
Electrogas welding,
Electrohydraulic forming,
Electroless plating,
Electrolyte, , ,
Electrolytic deposition,
Electromagnetic bonding,
Electromagnetically assisted
forming,
Electromigration,
Electron-beam
cutting,
hardening,
lithography,
machining,
melting,
welding,
Electronic gages,
Electronic-grade silicon,
Electroplating,
Electropolishing,
Electrorheostatic,
Electroslag welding,
Electrostatic spraying,
Elements, in steel,
Elevator furnace,
Elongation, , ,
various materials, , ,
Embossing,
Embrittlement,
Emery, ,
cloth,
Emulsification,
Emulsion,
Emulsions, ,
Enamel, ,
Enameling,
Encapsulation,
Encoder,
End cutting edge angle, ,
End effector,
End grains,
End mill,
End milling,
End relief angle, ,
End-feed grinding,
End-of-arm tooling,
End-quench hardenability test,
Endurance limit,
Engine lathe,
Engineered materials, ,
Engineering
ceramics,
metrology,
strain,
stress,
Enterprise resource planning,
Environmental
effects, ,
issues,
management systems,
Environmentally conscious design and
manufacturing,
Environmental-stress cracking,
Environments, expert systems,
Epitaxy, -
Epoxies,
Epoxy, ,
Epoxy~based adhesives,
Equiaxed grains, ,
Equilibrium diagram,
Equipment for sheet-metal
forming,
Ergonomics,
Erosion, in forging dies,
Erosive wear,
Esteem value,
Etchants,
Etching,
Ethernet,
Eutectic,
Eutectic point,
Eutectoid, ,
cementite,
ferrite,
reaction,
Evaporation,
Evaporative
adhesives,
pattern casting processes,
Exchange specifications,
Execution functions,
Exothermic reaction,
Expandable pattern casting,
Expansion
process for honeycombs,
reamers,
Expendable molds,
Experimental design, ,
Expert systems, ,
Explosive
forming,
hardening,
welding,
External damping,
Extreme ultraviolet lithography,
Extreme~pressure additives,
Extruder,
Characteristics (plastics),
Extrusion, ,
blow molding,
ceramics,
cold,
constant,
defects,
equipment,
force,
hot,
hydrostatic, ,
impact,
plastics,
powder metals,
ratio,
F
Face
grooving,
milling,
plate,
Face-centered cubic,
Facing,
Factorial design,
Failure,

Failure rate, integrated circuits,
Families of parts,
Fasteners,
Fastening, mechanical,
Fatigue, ,
failure,
limit,
static,
strength,
thermal, , ,
wear,
Faying surfaces, ,
Feature,
Feed,
force,
marks, ,
rod,
Feedback, ,
Feedstock metal powders,
Feldspaig ,
Ferrimagnetism,
Ferrite,
Ferrite stabilizer,
Ferritic stainless steels,
Ferromagnetism,
Ferrous alloys, ,
Ferrule,
Fiber
impregnation,
length,
pullout,
size,
Fiberglass, -
Fibering, mechanical, , ,
Fibers,
glass,
reinforcing,
Fibrous,
Field effect transistor,
Filament winding,
File transfer protocol,
Files,
Filing,
Filled gold,
Filler metals, , ,
Fillers in polymers,
Film
blown,
deposition,
extrusion,
Fine
blanking,
ceramics,
pearlite,
Finish machining,
Finishing cut,
Finishing operations,
gears,
ceramic,
ceramics,
glass,
powder metallurgy,
Finishing processes,
Fire polishing, glass,
Firing,
Fir-tree cracking,
Fishtailing,
Fit,
Fits,
Fixed
costs,
gages,
Fixed~position automation,
Fixed-sequence robot,
Fixtures, flexible,
Flame
cutting,
hardening,
retardants,
Flammability polymers,
Flanging,
Flank wear, -
Flaring,
Flash (butt) welding, -
Flash, in
casting, ,
forging,
friction welding, -
plastic molding, ,
Flashless forging,
Flask,
Flaskless molding,
Flat
rolling,
wire metal deposition,
Flat-die forging,
Flatness,
Flattening by
bending,
roller leveling,
Flattening of rolls,
Flaws,
Flexibility in manufacturing, ,
Flexible
assembly systems,
automation,
fixturing,
Flexible manufacturing,
cell,
lines,
system, , , ,
Flexure,
Flint,
Flip-chip on board, Float glass,
Floating-zone method,
Flooding,
Floorstand grinders,
Floor-to-floor time,
Flow
lines,
of value streams,
stress,
turning,
Fluid
flow, in casting,
forming,
Fluidity
tests,
molten metal,
Fluidized bed,
Fluorocarbons,
Flushing casting,
Flute,
Fluted reamers,
Flux, , , , , ,
Flux-cored arc welding,
Fly cutting,
Flyer plate,
Foam
casting,
molding,
Foil,
Folds,
Follow rest,
Forced vibration,
Forgeability,
Forging,
closed-die,
defects,
economics,
forces,
impression-die,
isothermal,
lubricants,
machines,
open-die,
orbital,
powder metals,
precision,
Form
block, ,
grinding, , ,
milling,
tool, ultrasonic machining,
tools, ,
Formability sheet metals,
Forming
processes,
tap,
Forming~limit diagrams,
Forward extrusion,
Foundations machine tools,
Foundries,
Four-high mill,
Four-jaw chuck,
Four-point bending,
Four-slide machine,
Fourteen points, Deming,
Fracture,
brittle,
ductile,
of abrasive grains,
of cutting tools,
paths,
stress,
Fracture surfaces, , -
reinforced plastics,
Fracture toughness test, welded joints,

Framework systems,
Free-cutting wheels,
Free-form fabrication,
Free-machining steels, -
Freestanding diamond film,
Freezing range,
Frequency distribution,
Fretting corrosion,
Friability,
Friction,
angle (cutting), ,
force,
in ceramics,
in metals,
in plastics,
measurement,
reduction,
sawing, ,
stir welding,
Friction welding,
inertia,
linear,
pistons, -
Front tension,
Fuel gas,
Full
annealing,
indicator movement,
Fullerenes, ,
Fullering,
Full-mold process,
Functional layout,
Functionally graded
carbides,
Furnace brazing,
Furnaces
atmosphere,
heat treating,
melting, ,
Fused alumina,
Fused-deposition modeling,
Fusion welding, ,
characteristics,
weld joints,
Fuzzy logic,
G
Gage
numbers, rolling,
blocks,
length, ,
Gage length,
Gage maker’s rule,
Gages,
Gain,
Galena,
Galling,
Gallium arsenide,
Galvanic corrosion,
Galvanized steel,
Galvanizing, ,
Gang drilling,
Gap bed lathe,
Garnet,
Gas metal-arc welding,
Gas tungsten-arc welding,
Gases in casting,
Gate, ,
Gating system,
Gaussian,
G-code,
Gear manufacturing
finishing,
form cutting,
generating,
grinding,
shaping,
Gears
rolling,
tooth measurement,
bevel,
quality,
Gel spinning,
General considerations precision
machining,
Generative CAPP system,
Gentle grinding,
Geometric
tolerancing,
dimensioning,
modeling,
Germanium,
Giant molecules, , ,
Glass
ceramics, ,
fibers, ,
former,
forming,
lubrication,
lubrication (extrusion),
point,
tempered,
tubes and rods,
wool,
Glasses, -
strengthening,
as lubricants, ,
mechanical properties,
physical properties,
Glass~transition temperature,
Glassy behavior,
Glaze,
Glazing, ,
Glazing of grinding wheels,
Global competitiveness,
Globular transfeg
GO gage,
Gob glass,
Gold,
Grade bonded abrasives,
Grade gage blocks,
Grain,
boundaries, ,
boundary embrittlement,
boundary sliding, ,
columnar,
depth of cut,
flow pattern, ,
force (grinding),
fracture bnded abrasives,
growth,
size, ,
structure casting,
Grand average,
Granite-epoxy composite in
machine tools,
Graphite,
fiber production,
fibers, ,
foams,
lubricant,
Graphitization,
Gravity
drop hammer,
effects in casting,
segregation,
Gray cast iron, ,
Greases,
Green
ceramics,
compact,
design, ,
engineering,
molding sand,
strength,
Grindability,
Grindable ceramics,
Grinding
chatter,
economics,
fluids,
forces,
process,
ratio,
specific energy,
temperature,
wheel selection,
wheels,
Grit blasting,
Grooving,
Group
layout,
machine cell,
technology, ,
Guerin process,
Guideways, machine tools,
Gun
drilling,
trepanning,
Gutter,
H
Hacksaws,
Hafnium nitride,
Half nut,
Hammers, forging,
Hand layup molding,
Hard
automation,
facing,
machining,
turning,
Hard-acting wheel,
Hard-chromium plating,
Index I I
Hardenability,
band,
Hardening,
case,
explosive,
spark,
Hard-mold casting,
Hardness,
bonded abrasives, ,
ceramics,
conversion chart,
hot,
indenters,
of various materials,
scales, ,
tests,
vs. strength,
Hardwired controls,
Hastelloy, -
Hazards powder metallurgy,
Head,
Headers,
Heading,
Headstock,
Health hazards polymers,
Heat,
Heat checking, , ,
grinding,
rolls,
Heat transfer in
welding,
casting,
Heat treating laser beams,
Heat treatment,
ferrous alloys,
nonferrous alloys,
Heat-affected zone, ,
sawing,
Heat-resistant alloys,
Heat-treating furnaces,
Helix angle,
Helmets, composite,
Hematite,
Hemming,
Heterogeneous nucleation,
Heuristic,
Hexagonal close-packed,
Hexapod machines,
HEXSIL,
Hierarchical coding,
High-carbon steel,
High-efficiency
machining range,
particulate air filter,
High-energy-rate forging machines,
High-frequency
induction welding,
resistance welding,
High-pressure cutting fluid
systems,
High-removal-rate machining,
High-speed
automatic assembly,
end milling,
machining,
steels, ,
tapping,
High-strength low-alloy steels,
High-temperature alloys,
casting,
High-temperature ceramics,
High-velocity oxyfuel gas spraying,
History of manufacturing,
Hob,
Holarchical manufacturing
systems,
Hold-down ring,
Hole
making, drilling,
preparation,
Hole-basis system,
Holemaking,
Hollow end mill,
Holographic interferometry,
Holography, -
Holonic manufacturing,
Homogeneous nucleation,
Homologous temperature,
Homopolymer,
Honeycomb manufacturing, I I Index
Honing,
gears,
Hooker process,
Hooke’s law,
Horizontal boring machines,
Horizontal-spindle machining
centers,
Hot
cracking, welds,
dipping,
extrusion,
forging,
hardness, ,
isostatic pressing,
isostatic pressing, ceramics,
machining,
melt adhesives,
metal,
pressing ceramics,
rolling,
shortness, ,
spots,
tearing,
working, ,
Hot-chamber process,
Hot-die forging,
Hot-pressed ceramics,
Hot-runner mold,
Hot-twist test,
Hot-work steels,
Hubbing,
Human factors engineering,
Hume-Rothery rules,
Hybrid
codes,
composite,
machining systems,
Hydraulic press,
Hydrodynamic machining,
Hydroform process,
Hydrogen embrittlement,
Hydrometallurgy,
Hydroplastic forming,
Hydroplasticity,
Hydrospinning,
Hydrostatic
extrusion, ,
pressure effects of,
Hygroscopic,
Hysteresis,
I
Ice-cold molding,
If-then rules,
IGES,
Image recognition,
Immersion lithography,
Impact
extrusion,
molding,
strength,
tests,
toughness,
wear,
Imperfections, in crystals,
Implementation of automation,
Impregnation,
Impression-die forging,
Impurities,
In good statistical control,
Incandescent light bulbs,
manufacturing,
Inclination angle,
Inclusions, , , , ,
bending,
effect on properties,
role in fracture,
welding,
Incoloy,
Incomplete
fusion,
penetration,
Inconel, -
Incremental
forging,
forming,
Indenters,
Index head,
Indexing,
tools, ,
Indirect
emulsion,
extrusion,
labor,
labor costs,
Induction
brazing,
furnace,
hardening,
heating,
welding,
Industrial
ceramics,
cycle,
diamond,
Revolution, ,
Industrial robots, ,
in assembly,
Inertia friction welding,
Infeed grinding,
Inference,
engine,
Infiltration, , -
Infrared
brazing,
radiation,
Ingots
casting,
single crystal silicon,
Initial Graphics Exchange
Specification,
Initiator polymers,
Injection blow molding,
Injection molding
ceramics,
foam,
machines, ,
plastics,
powder metals,
reaction,
Injection refining,
In-line indexing,
Inoculant,
Inorganic adhesives,
In-process
annealing,
inspection, ,
Insert molding, ,
Inserts
cutting tools,
forging die,
Inspection,
automated,
castings,
Insulators,
Integral transfer devices,
Integrated
circuits,
mills,
snap fasteners,
Intelligent robot, ,
Interactive computer graphics,
Interchangeable parts, ,
Interconnection,
Interference,
fit,
fringe,
Interferometry,
Intergranular
attack,
fracture,
Intermediate
annealing,
shape,
Intermediates, glass,
Intermetallic compounds,
Internal
centerless grinding,
damping,
grinding,
International tolerance grade,
Internet tools,
Interpolation,
Interstitial,
solid solutions,
Invar, ,
Inventory,
control,
Inverse segregation,
Inverted extrusion,
Investment casting,
Ion,
implantation, , ,
plating,
Ion-beam lithography,
Ion-beam-enhanced deposition,
Ionic bond, ,
Iron,
Iron~based superalloys,
Iron-carbon system,
Ironing, ,
Iron-iron carbide phase
diagram,
Ironmaking,
ISO standard,
ISO standard,
ISO/OSI reference model,
Isolation layer,
Isostatic pressing,
ceramics,
Isothermal
forging,
transformation diagram,
Isotropic,
etching,
Izod test,
]
Iacketing,
jaws
soft,
chuck,
jiggering,
]igs,
]ob shops, ,
joining,
ceramics,
economics,
glasses,
of plastics,
processes, ,
joint design,
adhesive bonding,
brazing,
mechanical fastening,
soldering,
jominy test,
Iunction,
juran, ].M.,
just-in~time production, ,
K
Kaikaku,
Kaizen, ,
Kanban,
Kaolinite,
Keltool process,
Kerf, , , , ,
Kevlar, ,
Keyhole technique,
Key-seat cutters,
Killed steel,
KK- coding,
Knee,
Knoop hardness,
Knowledge engineering,
Knowledge-based system,
Knuckle-joint press,
Knurling,
Kodel,
Kovar,
Kroll process,
L
Labor
costs, ,
intensive,
Lacquers,
Lactic-based system polymers,
Ladle metallurgy,
Lake sand,
Lamellae, pearlite,
Lamellar tears,
Laminar flow casting,
Laminate strengthening,
Laminated glass,
Laminated-object manufacturing,
Lampback,
Lance,
Lancing,
Land
wean
drawing die,
forging die, ,
drawing die,
Lapping,
gears,
Laps,
Laser
cladding,
forming,
interferometry,
micrometer,
peening,
scan micrometer,
surface treatment,
Laser~beam
cutting, ,
hardening,
machining,
torch,
welding,
Laser-engineered net shaping,
Latent heat of
fusion,
solidification,
Lateral extrusion,
Latex,
Lathe, ,
Lattice structure,
Lay,
symbols,
Layered structure,
Layout
functional,
group,
Layup,
Leaching,
Lead,
angle,
screw, ,
time,
Lead-based alloys casting,
Leaded steels,
Lead-free solders,
Lean manufacturing, ,
Leathery behavior,
Leeb test,
Lehn
Leveling rolls,
Levitation melting,
Lexan,
Life cycle, ,
Life expectancy of products,
LIGA,
Light metals,
Limestone,
Limit dimensions,
Limiting drawing ratio,
Limits,
Limonite,
Line representation,
Linear
array,
elastic behavior,
friction welding,
interpolation,
motor drives, machine tools,
polymers,
variable differential
transformer,
Linearity,
Line-graduated instruments,
Linewidth,
Lip-relief angle,
Liquid
penetrants,
phase,
Liquid-metal
embrittlement,
forging,
Liquid~phase
epitaxy,
processing,
sintering,
Liquid-solid processing,
Liquid-surface acoustical
holography,
Liquidus,
Lithium aluminum silicate,
Lithography,
electron-beam,
extreme ultraviolet,
immersion,
ion»beam,
multilayer X»ray,
nanoimprint,
soft,
X-ray,
Live center,
Loading grinding wheels,
Local area network,
Localized surface hardening,
Lock seams,
Logarithmic strain,
Long fibers,
Long-chain molecules,
Loss cost,
Lost-foam process,
Lost-pattern casting,
Lost-wax process,
Lot size, , ,
Low~carbon steel,
Lower
control limit,
specification limit,
Low-expansion alloys,
Low-melting alloys,
Low-pressure chemical-vapor
deposition,
Low-stress grinding,
Low-temperature ceramics,
Lubricant selection,
Lubricants, ,
blending metal powders,
forging,
in polymers,
rolling,
Lubrication,
boundary,
extrusion,
mixed,
regimes,
thick film,
thin film,
Lucite,
Liider’s bands, ,
M
Machinability,
various materials,
Machinable ceramics, ,
Machine
reamers,
tool,
tools, structures,
vision, ,
Machining, , ,
advanced,
allowance,
centers,
economics,
processes, ,
Machinist’s rule,
Macromanufacturing,
Macromolecules,
Macrosegregation,
Magazine machine tool, ,
Magnesium
and alloys, ,
production,
Magnetic
particle inspection,
properties,
Magnetic-field-assisted
polishing,
Magnetic-float polishing,
Magnetic~pulse forming,
Magnetorheostatic,
Magnetostriction,
Magnetron sputtering,
Magnification,
Make coat,
Malcolm Baldrige Award,
Malleable iron, ,
Mandrel, , ,
,
Manganese sulfide,
Manipulators,
Mannesmann process,
Manual
assembly,
part programming,
Manufacturing,
attributes,
automation protocol,
cell, , ,
communications networks,
costs, - ,
history,
holon,
process selection, , ,
processes,
properties, ,
resource planning,
systems,
trends,
Maraging,
Marking,
laser-beams,
Martempering (marquenching),
Martensite,
Martensitic
grade steels,
stainless steels,
Mash seam welding,
Mask,
Maskants,
Masking,
chemical milling,
Masonry drills,
Mass production,
Masticared,
Match-plate pattern,
Material
cost, ,
handling, ,
movement,
properties,
removal rate, , , ,
,
selection, ,
substitution, ,
Material-removal processes,
Material-requirements planning,
Matrix,
array,
materials,
Mats,
Maximum roughness height,
Measurement standards,
Measuring
instrument characteristics,
machines,
Mechanical
alloying,
fastening, , ,
fibering, , , ,
plating,
press, ,
properties , ,
shock,
surface treatments,
Mechanization,
Medium batch,
Medium-carbon steel,
Melamine,
Melt spinning, , ,
Melting point,
various materials,
Melting practice,
Mer,
Mesomanufacturing,
Metal
bond,
flow patterns extrusion,
foams,
powder spraying,
stitching, -
Metal powders,
particle shape,
particle size,
particle size distribution,
production,
Metal-injection molding,
Metallic
bond,
films,
glasses, ,
Metallization, integrated circuits,
Metallizing,
Metallography,
Metallurgical burn,
Metallurgical transformation,
Metal-matrix composites,
processing,
Metal-oxide semiconductor,
Metalworking fluids,
Metastable,
Meter,
Method of
attributes,
variables,
Metrology,
Microabrasive blasting,
Microabrasive-flow machining,
Microalloyed steels,
Microcontact printing,
Microelectromechancial
device,
system, , ,
Microelectronic device, ,
Microelectronics,
Microencapsulated powders,
Microforming,
Micrograin carbides,
Microhardness,
Micromachining, -
bulk,
surface,
Micromanufacturing,
Micromechanical device, , ,
Micrometer,
depth gage,
laser scan,
Micromolding in capillaries,
Microporosity,
Microreplication,
Microscopes,
Microsegregation,
Microstereolithography,
Microtransfer molding,
Microwave sintering,
Microwelds,
Mil standard rule,
Mild
steel,
wear,
Mill, rolling,
Milling, ,
ceramics,
cutters,
forces, , , ,
machines,
torque, , ,
MIMIC,
Mineral oils,
Minimills,
Minimum bend radius,
Minimum-quantity lubrication,
Miscible blends,
Mist,
Mixed lubrication,
Mode size, metal powders,
Modeling, ,
Modifiers, glass,
Modular,
construction,
fixturing,
Module, ,
Modulus of elasticity,
polymers,
various materials,
Modulus of
resilience,
rigidity,
rupture,
Mohs hardness,
Moisture
effect on polymers,
in ceramics,
Molds,
casting,
Molecular beam epitaxy,
Molecular Weight, polymers, -
Molybdenum,
Molybdenum disulfide,
Monel,
Monocode,
Monomer,

Index I I |
Monosteel piston,
Moore’s Law,
Mounted wheels,
Move card,
Mullite,
Multiaxis EDM wire-cutting machining
centers,
MultiClass coding,
Multicomponent injection
molding,
Multijet/polyjet modeling,
Multilayer
blow molding,
X-ray lithography,
Multiphase coatings,
Multiple-spindle
automatic bar machines,
drills,
Mushy
state,
zone,
Mylar,
N
Nanoalloyed steels,
Nanoceramics,
Nanofabrication,
Nanoimprint lithography,
Nanolayered coatings,
Nanolithography,
dip pen,
Nanomanufacturing, ,
Nanomaterials,
health hazards,
in cutting tools,
Nanophase ceramics, ,
Nanopowders,
Nanoscale manufacturing,
Nanotubes,
Natural
adhesives,
aging,
language processing, -
organic materials,
rubber,
strain,
Near-dry machining,
Near-net shape,
forging,
Neat oils,
Necking, ,
correction for,
sheet metals,
Nesting,
Net-shape
forging,
forming, , ,
manufacturing,
Network polymers,
Neural networks,
Neurons,
Neutral
axis,
flame,
point,
Nib,
Nibbling,
Nichrome,
Nickel and alloys,
Nickel-based superalloys,
Nimonic,
Niobium (columbium),
Nitrides, ,
Nitriding,
No~bake mold,
Noble metals,
Nodular iron, ,
Noise in experimental design,
Nominal
size,
stress,
Nonconsumable electrode,
Nondestructive testing,
welded joints,
Nonferrous metals, ,
Nonhornogeneous chips,
Nonproductive labor, ,
Nonsynchronous system,
assembly,
Nontraditional machining, I I Index
Normal
anisotropy,
distribution curve,
force (cutting),
rake angle,
segregation,
Normalizing,
Nose
radius, , , ,
wear,
No-slip point,
NOT GO gage,
Notch
sensitivity,
wear, ,
Notching,
No-Wear EDM,
Nucleating agent,
Nucleation, ,
Nugget, weld,
Numerical control, ,
programming for,
Numerically controlled robot,
Nylons,
O
Oblique cutting,
Octree representation,
Offset,
Oils,
cutting,
On-line inspection, ,
Open riser,
Open-back inclinable press,
Open-die forging,
Open-hearth furnace,
Open-loop control,
Open-mold processing,
Operation (routing) sheets,
Opitz, H.,
Optical
comparator,
contour projectors,
flat,
interference microscope,
properties, , , ,
Optimization, adaptive control,
Optimum
cutting speed, ,
tool life,
Orange peel, , ,
Orbital forging,
Organic coatings,
Orientation dependent
etching,
Orientation, polymers,
Orthogonal cutting,
Out of
control,
roundness,
Outsourcing,
Outsourcing,
Over-aging,
Overarm,
Overbending,
Overcut,
Overhead, ,
Overlap,
Overmolding,
Oxalate coatings,
Oxidation, ,
dry,
wear,
Wet,
Oxide
ceramics,
films,
Oxide-powder»in-tube
process,
Oxidizing flame,
Oxyacetylene flames,
Oxyfuel~gas
cutting,
welding,
Oxygen, embrittlement,
P
Pack rolling,
Packaging, microelectronics,
Painting,
Pallet, ,
changer,
Pancaking,
Pant layout,
Paperless design, ,
Parabolic interpolation,
Paraffin,
Parallel reliability,
Parametric model,
Parison,
Parsons, ].T.,
Part families,
Part programming,
Part~checking station,
Partially deoxidized steel,
Partially stabilized zirconia,
Particle size distribution,
Parting, ,
agent, ,
Parting line
casting, ,
forging,
Passivation, , ,
Pasty state,
Parenting, ,
Patternmaker’s shrinkage
allowance,
Patterns, casting,
Pay-off reel,
Pearlite, ,
Pedestal grinder,
Pedestal-type fixtures,
Peeling, adhesives,
Peen forming,
Peening, shot, ,
Pellets,
Pencil source,
Penetrants, liquid,
Percussion welding,
Perforating,
Peripheral milling,
Permanent molds, ,
Permeability, sand,
Personal area networks,
Pewter,
Phase
diagrams,
transformation,
Phase-change materials,
Phenolics,
Phosphate conversion coatings,
Phosphor bronze,
Photochemical
blanking,
machining,
Photoelectric digital length
measurement,
Photoetching,
Photolithography,
Photomask,
Photopolymer,
Photoresist, ,
Physical properties, - ,
,
Physical tempering,

Physical vapor deposition, ,
Physical~chemical etching,
Pick-and~place robot,
Pickling,
Piece-part production,
Piercing,
sheet metal,
Piezoelectric effect,
Pig iron,
Pigments polymers,
Pilger mill,
Pinch rolls,
Pin~grid array,
Pinion-shaped cutter,
Pipe
manufacturing,
extrusion (plastics),
defect, ,
Pit furnace,
Pitch in broaches,
Pits,
Pitting,
forging dies,
Plain milling,
machines,
Planar anisotropy,
Planarization, ,
Planer,
Planer-type milling machines,
Planing,
Plant layout,
Plasma, -
beams,
etching,
Plasma-arc
cutting, ,
welding,
Plasma-enhanced chemical vapor
deposition,
Plaster-mold casting,
Plastic
deformation, ,
forming ceramics,
Plasticizers,
ceramics,
Plastics,
conducting,
for coatings,
friction,
joining,
machining,
processing,
reinforced,
structure,
wear,
Plastisols,
Plate
metal,
glass,
Plating
electroless,
electroplating,
mechanical,
Platinum,
Playback robot,
Plexiglas,
Plowing
in grinding,
in friction,
Plug gages,
Plugs for tube forming, -
Plunge grinding, ,
Pneumatic gages,
Point
angle,
cloud,
defects,
Pointing, ,
Point-to-point control,
Poisson’s ratio, , ,
Polarity,
Polishing,
Polyamides,
Polyblends,
Polycarbonates,
Polycodes,
Polycrystalline diamond,
Polycrystals,
Polyesters, ,
Polyethylenes,
Polygonization,
Polyimides,
Polymer concrete (in machine
tools),
Polymer
fibers,
precurson
processing,
quenchants,
Polymeric films,
Polymerization,
degree of,
Polymer-matrix composites,
Polymers, ,
fibers production,
structure,
Polymorphic transformation,
Polymorphism,
Polypropylenes,
Polystyrenes,
Polysulfones,
Polyurethane

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