كتاب الطلاب التعليمى لماكينات CNC - CNC Programming and Operations Manual

أخوانى فى الله
أحضرت لكم كتاب

CNC Programming and Operations Manual

وهو من أفضل وأسهل الكتب فى تعلم برمجة ماكينات التحكم
CNC Machines

ويتناول الموضوعات الأتية :

Section 1 - Introduction
Effectivity Notation 1-1
Getting Started 1-2
Programming Concepts 1-3
Programs 1-3
Axis Descriptions 1-3
X Axis 1-3
Y Axis 1-4
Z Axis 1-4
Defining Positions 1-4
Polar Coordinates 1-5
Absolute Positioning 1-5
Incremental Positioning 1-6
Angle Measurement 1-6
Plane Selection 1-7
Arc Direction 1-8
Section 2 - CNC Console and Software Basics
The Console 2-1
Keypad 2-2
AlphanumericKeys 2-2
Editing Keys 2-5
CNC Keyboard (Option) 2-5
Soft Keys (F1)to (F10) 2-6
Manual Panel 2-6
Software Basics 2-6
Pop-Up Menus 2-6
Screen Saver 2-6
Clearing Entries 2-6
Operator Prompts 2-7
Cursor 2-7
Typing Over and Inserting Text 2-7
Deleting Text 2-7
Messages/Error Messages 2-8
Section 3 - Manual Operation and Machine Setup
Powering Onthe CNC 3-1
Shutting Down the CNC 3-1
Emergency Stop (E-STOP) 3-1
Activating/Resetting the Servos 3-2
Manual Panel 3-2
Manual PanelKeys 3-3
Manual PanelLEDs 3-4
Manual Mode Screen 3-5
Machine Status Display Area Labels 3-6
Program Area Labels 3-6
Manual Mode Settings 3-7
Activating Manual Mode Rapid or Feed 3-9
Adjusting Rapid Move Speed 3-9
Absolute Mode 3-9
CNC Programming and Operations Manual
P/N 70000508G - Contents
vi   All rights reserved Subject to change without notice
21-January-06
Jog Moves 3-10
Changing the Jog Mode 3-10
Selecting an Axis 3-10
Jogging the Machine (Incremental Moves) 3-11
Jogging the Machine (Continuous Moves) 3-11
Manual Data Input Mode 3-11
Using Manual Data Input Mode 3-12
Operating the Handwheel(Optional) 3-12
Section 4 - Preparatory Functions: G-Codes
Rapid Traverse (G0) 4-2
Linear Interpolation (G1) 4-3
Angular Motion Programming Example 4-4
Circular Interpolation (G2 and G3) 4-5
Examples of Circular Interpolation 4-6
Dwell (G4) 4-9
Programming Non-modal Exact Stop Check (G9)4-10
Plane Selection (G17, G18,G19) 4-10
Setting Software Limits (G22) 4-12
Returning to Reference Point (Machine Home)(G28) 4-14
Automatic Return from Reference Point (G29)4-15
Probe Move(G31) 4-15
Fixture Offsets (Work Coordinate System Select), (G53) 4-16
Fixture Offset Table 4-16
Activating the Fixture Offset Table 4-16
Changing Fixture Offsets in the Table 4-17
Adjusting Fixture Offsets in the Table4-17
Changing Fixture Offsets Using Calibrate Soft Keys 4-17
G53 Programming Examples 4-17
Modal Corner Rounding/Chamfering (G59, G60) 4-18
In-Position Mode (ExactStop Check) (G61) 4-20
Automatic Feedrate Override for Arcs (G62,G63) 4-20
Contouring Mode (Cutting Mode) (G64) 4-21
User Macros (G65, G66,G67) 4-21
Axis Rotation (G68) 4-24
Activating Inch (G70) or MM (G71)Mode 4-28
Axis Scaling (G72) 4-29
Activating Absolute (G90) or Incremental (G91) Mode 4-29
Absolute Zero Point Programming (G92) 4-30
Feed in IPM (G94) 4-30
Feed Per Revolution (G95) 4-30
Adjusting Feedrate 4-31
Section 5 - Ellipses, Spirals, Canned Cycles, and Subprograms
Ellipses (G5) 5-1
Spiral (G6) 5-3
Canned Cycles 5-5
Drilling, Tapping, and Boring Canned Cycles (G81 toG89) 5-5
Cancel Drill, Tap, orBore Cycle (G80) 5-6
Spot Drilling (G81) 5-6
Counterboring (G82) 5-6
Peck Drilling (G83) 5-7
Tapping (G84) 5-8
CNC Programming and Operations Manual
P/N 70000508G - Contents
All rights reserved Subject to change without notice   vii
21-January-06
Boring, Bi-directional (G85) 5-9
Boring, Unidirectional (G86) 5-9
Chip Breaker Peck Cycle (G87)5-10
Flat Bottom Bi-Directional Boring (G89) 5-11
Drilling Example 5-11
Pattern Drill Cycles 5-13
Bolt Hole Circle (G79) 5-13
Hole Pattern(G179) 5-14
Pocket Cycles 5-16
Draft Angle Pocket Cycle (G73)5-17
Frame Pocket Milling (G75) 5-19
Hole Milling (G76) 5-21
Circular Pocket Milling (G77) 5-23
Rectangular Pocket Milling (G78) 5-25
Area Clearance (Irregular) Pocket Milling (G169) 5-27
Pockets with Islands (G162) 5-29
Irregular Pocket Examples 5-32
Facing Cycle (G170) 5-34
Circular ProfileCycle (G171) 5-36
Rectangular ProfileCycle (G172) 5-38
Thread Mill Cycle (G181) 5-40
Plunge Circular Pocket Milling (G177) 5-44
Plunge Rectangular Pocket Milling (G178) 5-46
Mold Rotation (G45) 5-47
Elbow Milling Cycle (G49) 5-58
Subprograms 5-63
Subprogram Addresses 5-63
Repetition of Subprogram (Loop) 5-64
Calling a Subprogram from a Subprogram 5-64
End of Subprogram (M99)with a P-Code5-67
Subprogram for Multiple Parts Programming5-67
Loop and Repeat Function 5-68
Probing Cycles 5-71
Tool Probe Cycles 5-71
Spindle Probe Cycles 5-86
Section 6 - Program Editor
Activating the Program Editor 6-1
Activating Edit Mode fromthe Manual Screen 6-1
Activating Edit Mode from the Program Directory 6-1
Activating Edit Mode from Draw Graphics 6-1
Editing Soft Keys 6-2
Marking Programming Blocks 6-3
Unmarking Program Blocks 6-3
Saving Edits 6-4
Canceling Unsaved Edits 6-4
Deleting a Character 6-4
Deleting a Program Block 6-4
Undeleting a Block 6-5
Canceling Edits to a Program Block 6-5
Inserting Text without Overwriting Previous Text 6-5
Inserting Text and Overwriting Previous Text6-6
Advancing to the Beginning or End of a Block 6-6
CNC Programming and Operations Manual
P/N 70000508G - Contents
viii   All rights reserved Subject to change without notice
21-January-06
Advancing to the First or Last Block of a Program 6-6
Searching the Program Listing for Selected Text 6-6
Going to a Block of the Program Listing 6-7
Replacing Typed Textwith New Text 6-8
Scrolling Through the Program 6-9
Paging Through the Program 6-9
Inserting a Blank Line 6-9
Abbreviating Statements 6-9
Copying ProgramBlocks 6-11
Pasting Blocks within a Program 6-12
Recording Keystrokes 6-12
Retrieving Recorded Keystrokes 6-12
Repeating a Command or Key 6-13
(Re)numbering Program Blocks 6-13
Printing the Entire Program 6-14
Printing a Portion of a Program 6-14
Accessing the Most Recently Used Programs 6-15
Opening Another Program from the Program Listing 6-15
Copying Blocks to Another Program 6-16
Copying an Entire Program into Another Program 6-16
Including Comments in a Program Listing 6-17
Section 7 - Edit Help
Main Edit Help Menu 7-3
Help Template Menu 7-4
Help Graphic Screens 7-6
Edit Help Soft Keys 7-7
Edit Help Menu 7-8
Using Help Graphic Screens to Enter Program Blocks 7-10
Line Moves 7-12
Endpoint and Angle Calculation7-13
Arcs 7-15
Multiple Move Commands 7-21
Modal G-Code Box 7-31
G-Code Listing 7-32
Entering a G-Code 7-32
Entry Fields 7-33
M-Code Listing 7-34
Entering an M-Code 7-35
Typing in Address Words 7-35
Typing inM-Codes 7-36
Section 8 - Viewing Programs with Draw
Starting Draw 8-1
Draw Screen Description 8-2
Putting Draw in Hold 8-3
Canceling Draw 8-3
Draw Parameters 8-4
Tool On or Off 8-4
Drawing Compensated Moves 8-5
Showing Rapid Moves 8-5
Setting Grid Line Type 8-6
CNC Programming and Operations Manual
P/N 70000508G - Contents
All rights reserved Subject to change without notice   ix
21-January-06
Setting GridSize 8-6
Putting Draw in Motion, SStep, or AutoMode 8-6
Automatic Draw Restart 8-7
Erasing the Draw Display 8-8
Running Draw for Selected Blocks 8-8
Starting Draw at a Specific Block 8-8
Ending Draw at a Specific Block 8-9
Adjusting Draw Display 8-9
Fitting the Display tothe Viewing Window8-10
Scaling the Display by a Factor 8-10
Using the Window Zoom 8-11
Halving Display Size 8-12
Doubling Display Size 8-12
Changing the Viewing Area withoutChanging the Scale 8-12
Erasing Display 8-13
Section 9 - Tool Page and Tool Management
Activating the Tool Page 9-1
Using the Tool Page 9-2
Finding Tools by Number 9-3
Changing Tool Page Values 9-3
Clearing a Tool(Whole Row) 9-3
Clearing a Single Value 9-3
Adjusting a Single Value 9-4
Tool Page Soft Keys and Secondary Soft Keys 9-4
T-Codes and Tool Activation 9-5
Tool Definition Blocks 9-5
Tool-Length Offsets 9-6
Entering Offsets inthe ToolPage 9-7
Setting Tool-Length Offsets 9-8
Entering the Z Position Manually 9-9
Diameter Offset in Tool Page 9-9
Tool Path Compensation (G41, G42) 9-10
Using Tool Diameter Compensation and Length Offsets with Ball-End Mills 9-14
Compensation (G40,G41, G42) 9-14
Cancel Mode in Tool Compensation: G40 9-14
Change of Tool Compensation Direction 9-15
Startup and Movement in Z-axis9-15
Temporary Change of Tool Diameter 9-16
Motion of Tool During Tool Compensation 9-17
Compensation Around Acute Angles 9-19
Change of Offset Direction 9-20
General Precautions 9-21
G41 Programming Example 9-22
G42 Program Example 9-23
Activating Offsets via the Program 9-25
Setting RefProg Offset 9-26
Section 10 - Program Management
Changing the ProgramDirectory 10-2
Viewing All Programs of All Formats 10-2
CNC Programming and Operations Manual
P/N 70000508G - Contents
x   All rights reserved Subject to change without notice
21-January-06
Creating a New Part Program 10-3
Choosing Program Names 10-3
Loading a Programfor Running10-3
Selecting a Program for Editing and Utilities 10-3
Maximizing Program Storage Space 10-4
Displaying Program Blocks 10-5
Deleting a Program 10-5
Logging On to Other Drives 10-6
Marking and Unmarking Programs10-6
Marking Programs 10-6
Unmarking Marked Programs 10-7
Marking All Programs 10-7
Unmarking All Marked Programs 10-7
Deleting Groups of Programs 10-8
Restoring Programs 10-8
Copying Programs toFloppy Disks 10-9
Renaming Programs 10-9
Printing Programs 10-9
Checking Disks for Lost Program Fragments10-10
Displaying SystemInformation 10-10
Using Wildcards toFind Programs10-11
Copying Programs from/to Other Directories 10-12
Renaming Programs from/to Another Directory 10-13
Printing Programs from Another Drive/Directory 10-13
Creating Subdirectories 10-14
Deleting Programs on Another Drive 10-14
Listing a Program in Another Drive/Directory 10-14
Editing a Program in Another Directory 10-15
Optimizing YourHard Disk 10-15
Accessing the Disk Optimizer 10-15
Section 11 - Running Programs
Running a Program One Step at a Time 11-1
Switching Between Motion and Single-Step Mode 11-2
Holding or Canceling a Single-Step Run 11-2
Single-Step Execution of Selected Program Blocks 11-3
Position Display Modes 11-4
Automatic ProgramExecution 11-4
Holding or Canceling an AutoRun 11-5
Starting at a Specific Block 11-5
Clearing a Halted Program 11-5
Using Draw while Running Programs 11-6
Setting the CNC to Display an Enlarged Position Display 11-7
Teach Mode 11-7
Initiating Teach Mode 11-8
Teach Mode Soft Keys 11-8
Inputting Data withTeach Mode 11-9
Using Teach Mode 11-10
Exiting Teach Mode 11-10
Parts Counter and Program Timer 11-11
Jog/Return 11-12
Initiating Jog/Return 11-12
Operations Allowed While “In” Jog/Return11-12
CNC Programming and Operations Manual
P/N 70000508G - Contents
All rights reserved Subject to change without notice   xi
21-January-06
Jog/Return Soft Keys 11-13
EXAMPLES: 11-15
Notes on Jog/Return 11-17
Section 12 - S and M Functions
Speed Spindle Control (S-Function) 12-1
Miscellaneous Functions (M-Code) 12-2
Control M-Codes 12-2
Order of Execution 12-4
Section 13 - Communication and DNC
Communication 13-1
Installing the RS-232 Cable 13-1
Accessing the Communication Software 13-2
Setting Communication Parameters13-3
Selecting the Communication Port 13-3
Setting the Baud 13-3
Setting Parity 13-3
Setting Data Bits 13-4
Setting Stop Bits 13-4
Software Setting 13-4
Setting Data Type 13-5
Testing the Data Link 13-5
Activating the TestLink Screen 13-6
Setting Test LinkDisplay Modes 13-6
Testing the Link 13-7
Clearing the Receive Area 13-7
Clearing the Transmit Area 13-7
Sending a Program 13-7
Receiving a Program 13-7
Setting the Transmission and Receiving Display 13-8
Holding Transmission/Receiving Operations 13-8
Using Data Control (DC)Codes 13-8
Using DC Codes in Receive Mode 13-9
Using DC Codes inSend Mode 13-9
Running inDNC 13-9
Accessing DNC 13-10
Section 14 - Machine Software and Peripherals Installation
Machine Software Installation 14-1
Software Option Kit Installation 14-1
Printer Installation 14-2
Keyboard Installation (Option) 14-2
Keypad EquivalentKeyboard Keys 14-2
Section 15 - Off-line Software
Introduction 15-1
Passwords 15-1
Exiting the Software 15-1
Windows Off-line Software Installation 15-2
Running Off-line Software from Windows 15-2
CNC Programming and Operations Manual
P/N 70000508G - Contents
xii   All rights reserved Subject to change without notice
21-January-06
System Settings 15-2
Maximum Memory Allocated 15-2
Disabled Features 15-3
Section 16 - Four- and Five-Axis Programming
Axis Types 16-1
Rotary Axis Programming Conventions 16-2
Non-Synchronous or SynchronousAuxiliary Axis 16-2
Programming Examples 16-3
Example 1: Drill (Sync-Off) 16-4
Example 2: Mill (Sync-On) 16-5
Example 3: Mill (Sync-On) 16-6
Section 17 - DXF Converter Feature
Requirements 17-1
Off-line Software 17-1
Machine Software 17-1
Entry to the DXF Converter 17-2
Creating Shapes 17-2
Contours 17-3
Drilling 17-3
CNC Code 17-3
Mouse Operations 17-4
DXF Hot Keys 17-5
Toggle Entity Endpoints (ALT + F) 17-5
DXF Soft Keys 17-6
Miscellaneous DXF Soft Key, F6 17-7
Output Menu Options 17-8
Shift X, Shift Y Descriptions 17-8
Convert Polyline Description 17-9
Display Menu Options 17-9
DXF EntitiesSupported 17-10
Drawing Entities Not Supported 17-10
Files Created 17-11
DXF Examples 17-11
Unedited Conversational Program Listing 17-13
Unedited G-code ProgramListing 17-14
Edited Conversational Program Listing 17-15
Edited G-code Tool Path 17-16
Edited G-code Program Listing 17-17
Using DXF for Pockets with Islands (G162) 17-18
Creating CAM Shapes 17-21
Section 18 - CAM Programming
CAM Mode 18-1
CAM Mode Soft Keys 18-2
Shape (F2) Soft Keys 18-3
Shape EditMenu 18-4
Rev Arc 18-6
Delete 18-6
Project 18-6
Join 18-7
Import 18-7
CNC Programming and Operations Manual
P/N 70000508G - Contents
All rights reserved Subject tochange without notice   xiii
21-January-06
View (F4) 18-7
MOTION (F7) 18-8
Del Move(F8) 18-8
Contour 18-8
Pocket 18-15
Pocket Menus Soft Keys 18-21
Pockets with Islands (G162) 18-21
Drill 18-21
Edit 18-24
Delete 18-24
POST (F8) 18-25
SETUP (F9) 18-25
Shapes 18-26
Paths 18-27
Geometry 18-27
Post 18-27
Posting Output Automatic ToolChanges 18-30
Exit (F10) 18-31
Hot Keys 18-31
Using the Shape Cursor 18-32
Selecting Editing Tools 18-32
Line Tools 18-33
Arc Tools 18-36
Corner Radius 18-37
Chamfering Corners 18-37
Shape Edit Soft Keys 18-37
Reversing an Arc’s Direction 18-38
Deleting a Shape 18-38
Projecting Line Segments (Restoring Sharp Corners) 18-38
Joining Line Segments 18-39
Importing Shapes from Other Programs 18-39
Deleting a Segment 18-39
Changing the CAM Mode View 18-40
Viewing a Listing of Shape Segment Details 18-40
Using Construction Geometry 18-42
Accessing Geometry Tools 18-42
Point Tools 18-43
Line Tools 18-44
Circle Tools 18-45
Notes on Geometry 18-45
Chaining Geometry Elements to Create a Shape 18-46
Viewing a Listing of Geometry Elements 18-46
Deleting Geometry Elements 18-47
Deleting All Geometry Elements 18-47
Managing Shape Files 18-47
Using Shapes in G-code Programs 18-48
Sample Programs 18-48
Example #1 Machining an Outside Profile with Contour 18-48
Example #2 Machining a Slot using Contour 18-52
Example #3 Machining an Outside Profile using Contour 18-55
Example #4 Machining a Contour with Many Unknown Intersections 18-59
Example #5 Contour with Many Unknown Intersections - All Tangent Arcs 18-61
Example #6 Pocket Milled into Workpiece 18-65
Example #7 Milled Pocket - X0 Y0 at Center of Radius 18-67
CNC Programming and Operations Manual
P/N 70000508G - Contents
xiv   All rights reserved Subject to change without notice
21-January-06
Example #8 Pocket Milled into Workpiece - X0 Y0 at Lower Left Corner 18-70
Example #9 Milled Pocket - X0 Y0 atthe Center of the Large Radius18-73
Example #10 Series of Holes using Drill18-75
Example #11 Pocket, Contour, and Drill 18-77
Example #12 Using CAM for Pockets with Islands (G162) 18-82
Additional Drawingsfor Practice18-85
Section 19 - Advanced Programming Features
Modifiers 19-1
Block Separators 19-1
Tool Offset Modification 19-2
Expressions and Functions 19-4
Examples 19-5
System Variables 19-6
User Variables 19-7
Variable Programming (Parametric Programming)19-8
User Macros (G65, G66,G67) 19-15
Macro Body Structure 19-15
Setting and Passing Parameters 19-16
G65 Macro Programming, Main 19-17
G65 Macro Programming, Macro (Subprogram) 19-18
G66/G67 Macro Programming 19-18
SLOTMACG Program19-19
Macro Programming (Hole Milling Macro) 19-20
Probe Move(G31) 19-23
Conditional Statements 19-24
Unconditional LOOP Repeat 19-25
Short Form Addressing 19-26
Logical and Comparative Terms 19-27
Logical Terms 19-27
Comparative Terms 19-27
File Inclusion 19-28
Index

أتمنى أن تستفيدوا منه وأن ينال إعجابكم
رابط تنزيل كتاب CNC Programming and Operations Manual
رابط أخر لتنزيل كتاب CNC Programming and Operations Manual

كيفية التسجيل فى منتدى هندسة الإنتاج والتصميم الميكانيكى

طريقة التنزيل من المنتدى خطوة بخطوة

الهارد الشامل والمتكامل لقسم ميكانيكا

******************************************************

كتاب الطلاب التعليمى لماكينات CNC - CNC Programming and Operations Manual 761752

عدل سابقا من قبل Admin في السبت 21 يونيو 2014, 6:47 pm عدل 1 مرات

الرابط لايعمل

كيفية التسجيل فى منتدى هندسة الإنتاج والتصميم الميكانيكى

طريقة التنزيل من المنتدى خطوة بخطوة

الهارد الشامل والمتكامل لقسم ميكانيكا

سفيان الجزائري 12 كتب:: الرابط لايعمل

تم تعديل الرابط
وإذا وجدت أى رابط أخر لا يعمل
نرجو ترك رد فى الموضوع
وسيتم تعديله على الفور إن شاء الله

كيفية التسجيل فى منتدى هندسة الإنتاج والتصميم الميكانيكى

طريقة التنزيل من المنتدى خطوة بخطوة

الهارد الشامل والمتكامل لقسم ميكانيكا

******************************************************

بارك الله فيكواحسن اليك

كيفية التسجيل فى منتدى هندسة الإنتاج والتصميم الميكانيكى

طريقة التنزيل من المنتدى خطوة بخطوة

الهارد الشامل والمتكامل لقسم ميكانيكا

سفيان الجزائري 12 كتب:: بارك الله فيكواحسن اليك

كتاب الطلاب التعليمى لماكينات CNC - CNC Programming and Operations Manual 259976

كيفية التسجيل فى منتدى هندسة الإنتاج والتصميم الميكانيكى

طريقة التنزيل من المنتدى خطوة بخطوة

الهارد الشامل والمتكامل لقسم ميكانيكا

******************************************************

» حكم قيام الطلاب للمدرسين
» كتاب CNC Programming for Machining
» كتاب Programming of CNC Machines
» موقع دروس التعليمى
» البرنامج التعليمى ilearn vibrations