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 |  موضوع: كتاب Shigley's Mechanical Engineering Design 10th Edition الثلاثاء 18 يوليو 2017, 11:52 pm | |
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Shigley's Mechanical Engineering Design 10th Edition Solution Manual
الإصدار العاشر
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Contents
Preface xv
Part 1 Basics 2
1 Introduction to Mechanical
Engineering Design 3
1–1 Design 4
1–2 Mechanical Engineering Design 5
1–3 Phases and Interactions of the Design
Process 5
1–4 Design Tools and Resources 8
1–5 The Design Engineer’s Professional
Responsibilities 10
1–6 Standards and Codes 12
1–7 Economics 13
1–8 Safety and Product Liability 15
1–9 Stress and Strength 16
1–10 Uncertainty 16
1–11 Design Factor and Factor of Safety 18
1–12 Reliability and Probability of Failure 20
1–13 Relating the Design Factor to Reliability 24
1–14 Dimensions and Tolerances 27
1–15 Units 31
1–16 Calculations and Significant Figures 32
1–17 Design Topic Interdependencies 33
1–18 Power Transmission Case Study
Specifications 34
Problems 36
2 Materials 41
2–1 Material Strength and Stiffness 42
2–2 The Statistical Significance of Material
Properties 46
2–3 Strength and Cold Work 49
2–4 Hardness 52
2–5 Impact Properties 53
2–6 Temperature Effects 54
2–7 Numbering Systems 56
2–8 Sand Casting 57
2–9 Shell Molding 57
2–10 Investment Casting 58
2–11 Powder-Metallurgy Process 58
2–12 Hot-Working Processes 58
2–13 Cold-Working Processes 59
2–14 The Heat Treatment of Steel 60
2–15 Alloy Steels 62
2–16 Corrosion-Resistant Steels 64
2–17 Casting Materials 65
2–18 Nonferrous Metals 67
2–19 Plastics 70
2–20 Composite Materials 71
2–21 Materials Selection 72
Problems 79
3 Load and Stress
Analysis 85
3–1 Equilibrium and Free-Body Diagrams 86
3–2 Shear Force and Bending Moments in
Beams 89
3–3 Singularity Functions 91
3–4 Stress 93
3–5 Cartesian Stress Components 93
3–6 Mohr’s Circle for Plane Stress 94
3–7 General Three-Dimensional Stress 100
3–8 Elastic Strain 101
3–9 Uniformly Distributed Stresses 102
3–10 Normal Stresses for Beams in Bending 103
3–11 Shear Stresses for Beams in Bending 108
3–12 Torsion 115
3–13 Stress Concentration 124Contents xi
3–14 Stresses in Pressurized Cylinders 127
3–15 Stresses in Rotating Rings 129
3–16 Press and Shrink Fits 130
3–17 Temperature Effects 131
3–18 Curved Beams in Bending 132
3–19 Contact Stresses 136
3–20 Summary 140
Problems 141
4 Deflection and
Stiffness 161
4–1 Spring Rates 162
4–2 Tension, Compression, and Torsion 163
4–3 Deflection Due to Bending 164
4–4 Beam Deflection Methods 166
4–5 Beam Deflections by Superposition 167
4–6 Beam Deflections by Singularity
Functions 170
4–7 Strain Energy 176
4–8 Castigliano’s Theorem 178
4–9 Deflection of Curved Members 183
4–10 Statically Indeterminate Problems 189
4–11 Compression Members—General 195
4–12 Long Columns with Central Loading 198
4–13 Intermediate-Length Columns with Central
Loading 198
4–14 Columns with Eccentric Loading 198
4–15 Struts or Short Compression Members 202
4–16 Elastic Stability 204
4–17 Shock and Impact 205
Problems 206
Part 2 Failure Prevention 226
5 Failures Resulting from
Static Loading 227
5–1 Static Strength 230
5–2 Stress Concentration 231
5–3 Failure Theories 233
5–4 Maximum-Shear-Stress Theory for Ductile
Materials 233
5–5 Distortion-Energy Theory for Ductile
Materials 235
5–6 Coulomb-Mohr Theory for Ductile
Materials 242
5–7 Failure of Ductile Materials
Summary 245
5–8 Maximum-Normal-Stress Theory for
Brittle Materials 249
5–9 Modifications of the Mohr Theory for
Brittle Materials 249
5–10 Failure of Brittle Materials Summary 252
5–11 Selection of Failure Criteria 252
5–12 Introduction to Fracture Mechanics 253
5–13 Important Design Equations 262
Problems 264
6 Fatigue Failure Resulting
from Variable Loading 273
6–1 Introduction to Fatigue in Metals 274
6–2 Approach to Fatigue Failure in Analysis
and Design 280
6–3 Fatigue-Life Methods 281
6–4 The Stress-Life Method 281
6–5 The Strain-Life Method 284
6–6 The Linear-Elastic Fracture Mechanics
Method 286
6–7 The Endurance Limit 290
6–8 Fatigue Strength 291
6–9 Endurance Limit Modifying
Factors 294
6–10 Stress Concentration and Notch
Sensitivity 303
6–11 Characterizing Fluctuating Stresses 308
6–12 Fatigue Failure Criteria for Fluctuating
Stress 311
6–13 Torsional Fatigue Strength under Fluctuating
Stresses 325
6–14 Combinations of Loading Modes 325
6–15 Varying, Fluctuating Stresses; Cumulative
Fatigue Damage 329
6–16 Surface Fatigue Strength 335
6–17 Road Maps and Important Design Equations
for the Stress-Life Method 338
Problems 341xii Mechanical Engineering Design
Part 3 Design of Mechanical
Elements 350
7 Shafts and Shaft
Components 351
7–1 Introduction 352
7–2 Shaft Materials 352
7–3 Shaft Layout 353
7–4 Shaft Design for Stress 358
7–5 Deflection Considerations 371
7–6 Critical Speeds for Shafts 375
7–7 Miscellaneous Shaft Components 380
7–8 Limits and Fits 387
Problems 392
8 Screws, Fasteners, and the
Design of Nonpermanent
Joints 401
8–1 Thread Standards and Definitions 402
8–2 The Mechanics of Power Screws 406
8–3 Threaded Fasteners 414
8–4 Joints—Fastener Stiffness 416
8–5 Joints—Member Stiffness 419
8–6 Bolt Strength 424
8–7 Tension Joints—The External Load 427
8–8 Relating Bolt Torque to Bolt Tension 429
8–9 Statically Loaded Tension Joint with
Preload 432
8–10 Gasketed Joints 436
8–11 Fatigue Loading of Tension Joints 436
8–12 Bolted and Riveted Joints Loaded in
Shear 443
Problems 451
9 Welding, Bonding, and
the Design of Permanent
Joints 467
9–1 Welding Symbols 468
9–2 Butt and Fillet Welds 470
9–3 Stresses in Welded Joints in Torsion 474
9–4 Stresses in Welded Joints in Bending 479
9–5 The Strength of Welded Joints 481
9–6 Static Loading 484
9–7 Fatigue Loading 488
9–8 Resistance Welding 490
9–9 Adhesive Bonding 490
Problems 499
10 Mechanical Springs 509
10–1 Stresses in Helical Springs 510
10–2 The Curvature Effect 511
10–3 Deflection of Helical Springs 512
10–4 Compression Springs 512
10–5 Stability 514
10–6 Spring Materials 515
10–7 Helical Compression Spring Design for Static
Service 520
10–8 Critical Frequency of Helical Springs 526
10–9 Fatigue Loading of Helical Compression
Springs 528
10–10 Helical Compression Spring Design for
Fatigue Loading 531
10–11 Extension Springs 534
10–12 Helical Coil Torsion Springs 542
10–13 Belleville Springs 549
10–14 Miscellaneous Springs 550
10–15 Summary 552
Problems 552
11 Rolling-Contact
Bearings 561
11–1 Bearing Types 562
11–2 Bearing Life 565
11–3 Bearing Load Life at Rated Reliability 566
11–4 Reliability versus Life—The Weibull
Distribution 568
11–5 Relating Load, Life, and Reliability 569
11–6 Combined Radial and Thrust Loading 571
11–7 Variable Loading 577
11–8 Selection of Ball and Cylindrical Roller
Bearings 580
11–9 Selection of Tapered Roller Bearings 583
11–10 Design Assessment for Selected RollingContact Bearings 592Contents xiii
11–11 Lubrication 596
11–12 Mounting and Enclosure 597
Problems 601
12 Lubrication and Journal
Bearings 609
12–1 Types of Lubrication 610
12–2 Viscosity 611
12–3 Petroff’s Equation 613
12–4 Stable Lubrication 615
12–5 Thick-Film Lubrication 616
12–6 Hydrodynamic Theory 617
12–7 Design Considerations 621
12–8 The Relations of the Variables 623
12–9 Steady-State Conditions in Self-Contained
Bearings 637
12–10 Clearance 640
12–11 Pressure-Fed Bearings 642
12–12 Loads and Materials 648
12–13 Bearing Types 650
12–14 Thrust Bearings 651
12–15 Boundary-Lubricated Bearings 652
Problems 660
13 Gears—General 665
13–1 Types of Gears 666
13–2 Nomenclature 667
13–3 Conjugate Action 669
13–4 Involute Properties 670
13–5 Fundamentals 670
13–6 Contact Ratio 676
13–7 Interference 677
13–8 The Forming of Gear Teeth 679
13–9 Straight Bevel Gears 682
13–10 Parallel Helical Gears 683
13–11 Worm Gears 687
13–12 Tooth Systems 688
13–13 Gear Trains 690
13–14 Force Analysis—Spur Gearing 697
13–15 Force Analysis—Bevel Gearing 701
13–16 Force Analysis—Helical Gearing 704
13–17 Force Analysis—Worm Gearing 706
Problems 712
14 Spur and Helical Gears 725
14–1 The Lewis Bending Equation 726
14–2 Surface Durability 735
14–3 AGMA Stress Equations 737
14–4 AGMA Strength Equations 739
14–5 Geometry Factors I and J (ZI and YJ) 743
14–6 The Elastic Coefficient C
p (ZE) 748
14–7 Dynamic Factor Kv 748
14–8 Overload Factor K
o 750
14–9 Surface Condition Factor C
f (ZR) 750
14–10 Size Factor K
s 751
14–11 Load-Distribution Factor K
m (KH) 751
14–12 Hardness-Ratio Factor CH (ZW) 753
14–13 Stress-Cycle Factors YN and ZN 754
14–14 Reliability Factor KR (YZ) 755
14–15 Temperature Factor KT (Yu) 756
14–16 Rim-Thickness Factor KB 756
14–17 Safety Factors SF and SH 757
14–18 Analysis 757
14–19 Design of a Gear Mesh 767
Problems 772
15 Bevel and Worm Gears 777
15–1 Bevel Gearing—General 778
15–2 Bevel-Gear Stresses and Strengths 780
15–3 AGMA Equation Factors 783
15–4 Straight-Bevel Gear Analysis 795
15–5 Design of a Straight-Bevel Gear Mesh 798
15–6 Worm Gearing—AGMA Equation 801
15–7 Worm-Gear Analysis 805
15–8 Designing a Worm-Gear Mesh 809
15–9 Buckingham Wear Load 812
Problems 813
16 Clutches, Brakes, Couplings,
and Flywheels 817
16–1 Static Analysis of Clutches and Brakes 819
16–2 Internal Expanding Rim Clutches and
Brakes 824xiv Mechanical Engineering Design
16–3 External Contracting Rim Clutches and
Brakes 832
16–4 Band-Type Clutches and Brakes 836
16–5 Frictional-Contact Axial Clutches 837
16–6 Disk Brakes 841
16–7 Cone Clutches and Brakes 845
16–8 Energy Considerations 848
16–9 Temperature Rise 849
16–10 Friction Materials 853
16–11 Miscellaneous Clutches and Couplings 856
16–12 Flywheels 858
Problems 863
17 Flexible Mechanical
Elements 871
17–1 Belts 872
17–2 Flat- and Round-Belt Drives 875
17–3 V Belts 890
17–4 Timing Belts 898
17–5 Roller Chain 899
17–6 Wire Rope 908
17–7 Flexible Shafts 916
Problems 917
18 Power Transmission
Case Study 925
18–1 Design Sequence for Power Transmission 927
18–2 Power and Torque Requirements 928
18–3 Gear Specification 928
18–4 Shaft Layout 935
18–5 Force Analysis 937
18–6 Shaft Material Selection 937
18–7 Shaft Design for Stress 938
18–8 Shaft Design for Deflection 938
18–9 Bearing Selection 939
18–10 Key and Retaining Ring Selection 940
18–11 Final Analysis 943
Problems 943
Part 4 Special Topics 944
19 Finite-Element Analysis 945
19–1 The Finite-Element Method 947
19–2 Element Geometries 949
19–3 The Finite-Element Solution Process 951
19–4 Mesh Generation 954
19–5 Load Application 956
19–6 Boundary Conditions 957
19–7 Modeling Techniques 958
19–8 Thermal Stresses 961
19–9 Critical Buckling Load 961
19–10 Vibration Analysis 963
19–11 Summary 964
Problems 966
20 Geometric Dimensioning
and Tolerancing 969
20–1 Dimensioning and Tolerancing
Systems 970
20–2 Definition of Geometric Dimensioning
and Tolerancing 971
20–3 Datums 976
20–4 Controlling Geometric Tolerances 981
20–5 Geometric Characteristic Definitions 985
20–6 Material Condition Modifiers 994
20–7 Practical Implementation 996
20–8 GD&T in CAD Models 1001
20–9 Glossary of GD&T Terms 1002
Problems 1005
Appendixes
A Useful Tables 1011
B Answers to Selected
Problems 1067
Index 1073xv
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