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 |  موضوع: كتاب Fundamentals of CNC Machining الأحد 12 مايو 2019, 10:52 pm | |
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Fundamentals of CNC Machining
A Practical Guide for Beginners
Compliments of Autodesk, Inc.
ويتناول الموضوعات الأتية :
Chapter
1:
Introduction &
CNC
Process
Overview
Description 1-?3
Prerequisites 1-?3
Audience 1-?3
Course
Design 1-?3
SRP
vs.
RP 1-?4
Prototype
vs.
Production
Machining . 1-?4
Required
Tools
and
Equipment . 1-?4
Lessons
and
Appendices 1-?5
Instructional
Resources . 1-?5
Recommended
Use . 1-?6
Overview
of
CAD/CAM
Process . 1-?6
Chapter
2:
Shop Safety
Overview . 2-?3
Safety
Awareness 2-?3
Personal
Conduct
&
Shop
Etiquette 2-?4
Shop
Clothing 2-?4
Proper
Shop
Attire
Illustration . 2-?5
General
Safety
Practices 2-?6
CNC
Safety
Practices 2-?6
Safety
Contract 2-?7
Safety
Contract
Form . 2-?8
Chapter
3:
CNC
Tools
Overview . 3-?3
End
Mills 3-?3
Face
Mill 3-?4
Corner
Radius
Mill . 3-?5
Slot
Mill/Slotting
Saw 3-?5
Center-?Spot
Drill 3-?5
Twist
Drill . 3-?6
Tap . 3-?6
Reamer 3-?7
Counterbore 3-?8
Cutting
Tool
Fundamentals . 3-?8
Rotational
Direction . 3-?8
Chip
Formation 3-?8
Chip
Load . 3-?9
Climb
vs.
Conventional
Milling . 3-?9
Cutting
Speeds
and
Feeds
Formulas 3-?10
Speed
Formula . 3-?11
Feed
Formula . 3-?12
Tap
Feed
Formula 3-?12
Speed/Feed
Examples . 3-?13
Milling
Speed/Feed
Example 3-?13
Drill
Speed/Feed
Example 3-?14
Table
of
ContentsFundamentals
of
CNC
Machining Contents
ii
Tap
Speed/Feed
Example . 3-?15
Maximum
Spindle
Speed
Example . 3-?16
Cutting
Data . 3-?17
Best
Practices
Machining
Parameters 3-?18
Troubleshooting
Speed/Feed
Problems . 3-?19
Chapter
4:
Coordinate
Systems
Overview . 4-?3
Cartesian
Coordinate
System 4-?3
Number
Line 4-?3
3D
Cartesian
Coordinate
System . 4-?3
Quadrants 4-?4
Units 4-?5
Vertical
Machining
Center
(VMC)
Motion . 4-?5
CNC
Motion
Control . 4-?6
CNC
Machine
Coordinates . 4-?6
About
Machine
Home
Position 4-?7
Work
Coordinate
System
(WCS) 4-?8
WCS
Example-?1 4-?9
WCS
Example-?2 4-?10
WCS
Example-?3 4-?11
Machine
and
Tool
Offsets . 4-?12
Machine
Offset
XY 4-?12
Machine
Offset
Z 4-?13
Tool
Lenght
Offset
(TLO) 4-?13
Chapter
5:
CNC
Programming
Language
Overview . 5-?3
CNC
Language
and
Structure . 5-?3
Program
Format . 5-?4
CNC
Editor . 5-?4
Alphabetic
&
Special Character Address
Codes . 5-?5
Alphabetic
Address
Code
Definitions . 5-?5
G&M
Codes . 5-?8
G-?Codes 5-?8
M-?Codes . 5-?8
Select
G-?Code
Definitions
(Expanded) . 5-?9
Canned
Cycles 5-?10
Chapter
6:
CNC
Operation
Overview
of
CNC
Setup
and
Operation . 6-?3
Machine
and
Tool
Offsets . 6-?5
Fixture
Offset
XY 6-?5
Fixture
Offset
Z 6-?6
Tool
Length
Offset
(TLO) 6-?7
Haas
Control
Face 6-?8
Haas
Keyboard . 6-?9
Start/Home
Machine . 6-?10
Load
Tools . 6-?11
Set
Tool
Length
Offset
(TLO) . 6-?13
Set
Fixture
Offset
XY 6-?17Contents Fundamentals
of
CNC
Machining
iii
Set
Fixture
Offset
Z 6-?21
Load
CNC
Program . 6-?24
Run
CNC
Program 6-?26
Adjusting
Diameter
(CDC)
Offsets . 6-?27
Shut
Down
CNC . 6-?29
Chapter
7:
2D
Milling
Toolpaths
Overview . 7-?3
2D/3D/4X/5X
Defined 7-?3
2D
(Prismatic)
Parts 7-?3
3D
Parts 7-?4
4-?Axis
Parts 7-?4
Standard
CAD
Views
vs.
CAM
Views 7-?6
CAD
Features
vs.
Machining
Features . 7-?6
Toolpaths
by
Type
and
Use . 7-?7
2D
Machining
Features
Example 7-?8
2D
Toolpath
Terminology 7-?9
Facing 7-?10
2D
Contouring . 7-?11
Cutter
Diameter
Compensation . 7-?12
Pocketing . 7-?13
Slot
Milling . 7-?14
Chamfer
Milling . 7-?15
Radius
(Corner-?Round)
Milling 7-?16
Center
Drill 7-?17
Drilling . 7-?18
Tapping 7-?19
Chapter
8:
CNC
Turning
Overview . 8-?3
Lathe
Components . 8-?4
Spindle . 8-?5
Turret . 8-?6
Lathe
Coordinate
System 8-?8
Driven
(Live)
Tools . 8-?9
Imaginary
Tool
Tip . 8-?10
Part
Datum 8-?11
Tools
and
Tool
Holders 8-?12
Chip
Breaker . 8-?12
Relief
Angle 8-?13
Tool
Cutting
Angles 8-?13
Rake
Angle . 8-?14
Insert
Designations 8-?15
Lathe
Tool
Types 8-?17
Face/Turn
Tools . 8-?17
Groove
Tool 8-?18
Bore
Tool 8-?19
Thread
Tool 8-?20
Cutoff
Tool . 8-?21
Cutting
Speeds
and
Feeds . 8-?22
Speed/Feed
Example . 8-?23
Cutting
Feed
Example 8-?24
Lathe
Setup
and
Programming
Example . 8-?25
Setup 8-?26Fundamentals
of
CNC
Machining Contents
iv
Face 8-?27
Rough . 8-?28
Finish 8-?29
Groove . 8-?30
Thread 8-?31
Drill . 8-?32
Bore 8-?33
Cutoff . 8-?34
Chapter
9:
3D
Toolpaths
Overview . 9-?3
3D
Cutter
Compensation . 9-?3
Tolerances . 9-?4
3D
Toolpath
Setups . 9-?6
3D
Roughing 9-?6
Parallel
Finish 9-?7
Scallop
Height 9-?8
3D
Scallop 9-?9
REST
Milling . 9-?10
Pencil
Toolpaths 9-?11
Conceptualizing
3D
Toolpaths . 9-?12
Chapter
10:
Milling
Setups
Overview . 10-?3
Fixture
Components 10-?3
Subplates
and
Angle
Plates . 10-?3
Clamps 10-?4
Shoulder
Bolts
and
Dowel
Pins 10-?5
Vise
Accessories 10-?5
Hard
Jaws . 10-?6
Soft
Jaws 10-?6
Appendix
A:
CNC
Milling
Work-?Holding
Examples
Project
1 :
Install
Vise A-?2
Project
2 :
Install
Vise
Jaws A-?4
Project
3 :
Square
Block .A-?5
Project
4 :
Contour
Square
Step A-?13
Project
5 :
Base A-?16
Project
6 :
Housing A-?21
Project
7 :
Fan
Blades A-?23
Project
8 :
Clamp .A-?29
Project
9 :
Fixture
Plate .A-?31
Project
10 :
French
Curve A-?33
Project
11 :
Honeycomb A-?38
Project
12 :
Bracket .A-?40
Project
13 :
Microwave
Housing A-?49
Project
14 :
Geneva
Gear .A-?57Contents Fundamentals
of
CNC
Machining
v
Appendix
B:
Alternate
Tool
Setting
Methods
List
of
Common
Methods B-?1
Using
Paper .B-?2
1-?2-?3
Block
on
Finished
Part
Face B-?3
1-?2-?3
Block
and
Dial
Indicator .B-?4
Tool
Probe .B-?4
Appendix
C:
CNC
Process
Planning
Form
CNC
Process
Planning
Form C-?1,
C-?2
Appendix
D:
G-?M
Code
Reference
Milling
G-? Codes D-?1
Milling
M-?Codes D-?2
Lathe
G-?Codes . D-?3,
D-?4
Lathe
M-?Codes D-?4
Appendix
E:
Glossary
Glossary E-?1,
E-?2
Appendix
F:
Drill
Chart
Drill
Chart . F-?1,
F-?2
Inch
Pipe
Threads F-?4
Metric
Taps F-?5
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