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| موضوع: كتاب Continuous Casting الخميس 10 مارس 2022, 2:17 pm | |
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أخواني في الله أحضرت لكم كتاب Continuous Casting Edited by K. Ehrke and W. Schneider
و المحتوى كما يلي :
Contents 25 Years of DGM Continuous Casting Research W. Schneider, VAW aluminium AG, Research and Development, Bonn (D) 1 Melt Treatment Hydrogen in Aluminum Containing Copper Alloy Melts – Solubility Measurement and Removal K. Neumann, B. Friedrich, K. Krone, IME Process Metallurgy and Metal Recycling, RWTH Aachen (D) J. Jestrabek, E. Nosch, Schwermetall Halbzeugwerk GmbH, Stolberg (D) .15 Fundamental Research About Liquid Metal Filtration B. Hübschen, J. Krüger, RWTH Aachen (D) N. Keegan, Pyrotek Engineering Materials Limited, Dudley (GB) W. Schneider, VAW Aluminium AG, Bonn (D) .20 Impact of Grain Refiner Addition on Ceramic Foam Filter Performance N. Towsey, W. Schneider, H.-P. Krug, VAW aluminium AG, Research and Development, Bonn (D) A. Hardman , London & Scandinavian Metallurgical Co. Limited, Rotherham, South Yorkshire (GB) N. Keegan, Pyrotek Engineering Materials Ltd., Netherton, West Midlands (GB) 26 Review of Dissolution Testing and Alloying Methods in the Casthouse G. Borge, Bostlan, S.A., Larragane, Mungia (E) P. Cooper, S. Thistlethwaite, LSM Co.Ltd., Rotherham (GB) 33 The Effect of Casting Parameters on the Metallurgical Quality of Twin Roll Cast Strip Y. Birol, Marmara Research Center, Gebze-Kocaeli (TR) G. Kara, A. Soner Akkurt, ASSAN Aluminum Works, Istanbul (TR) C. Romanowski, FATA Hunter Inc., Riverside (USA) 40 Casting Technology and Processes – Aluminium Influence of Different Lubricants on the Friction between the Solidifying Shell and the Mould during the DC Casting of AlMgSi0.5 F. Dörnenburg, VAW aluminium AG, Research and Development, Bonn (D) S. Engler, Foundry Institute, Aachen University of Technology, Aachen (D) 47 Prediction of Boundary Conditions and Hot Spots during the Start-up Phase of an Extrusion Ingot Casting S. Benum, Hydro Aluminium R&D Materials Technology, Sunndalsøra (N) D. Mortensen, H. Fjær, Institute for Energy Technology, Kjeller (N) .54 Improved Metal Distribution during DC-casting of Aluminum Alloy Sheet Ingots P. Tøndel, J. Hayes, I. Thorvaldsen, Elkem Aluminium, Mosjøen (N) G. Grealy, G. Tahitu, Corus Research Development & Technology, Ijmuiden (NL) E. Jensen, Elkem Research, Kristiansand (N) D. Brandner, Corus Aluminium Walzprodukte GmbH, Koblenz (D) .61 Determination of Material Properties and Thermal Boundary Condition from Casting Trial on Alloy AA7075 J. Rabenberg, J. Storm, Corus Research Development & Technology, Ijmuiden (NL) I. Opstelten, Corus Research Development & Technology, now with TNO Bouw, Delft (NL) J.-M. Drezet, École Polytechnique Fédérale de Lausanne, Lausanne (CH) 71 Single-roll Strip Casting of Aluminium Alloys E. Straatsma, W. Kool , L. Katgerman, Delft University of Technology, Laboratory for Materials, Delft (NL) 77 Continuous Casting of Semisolid Al-Si-Mg Alloy T. Motegi, F. Tanabe, Chiba Institute of Technology .82 Casting Technology and Processes Yield and Quality Improvements for Semi-Continuously Cast Copper Alloys C.-M. Raihle, Outokumpu Process Automation, Västerås (S) 89 Continuous Casting Technology for Magnesium U. Holzkamp, H. Haferkamp, M. Niemeyer, University of Hanover, Institute of Materials Science, Hanover (D) 94 Local Distribution of the Heat Transfer in Water Spray Quenching F. Puschmann, E. Specht, J. Schmidt, University of Magdeburg, Institute of Fluid Dynamics and Thermodynamics, Magdeburg (D) 101 Grain Structure, Microstructure and Texture of Copper Ingots Produced during the Continuous Casting Process V. Plochikhine, V. Karkhin, H. Bergmann, Department of Metallic Materials, University of Bayreuth (D) 109 Technologies and Installation for Electrochemical Hardening of Wear Surfaces R. Boiciuc, V. Munteanu, G. Petrache, Uzinsider Engineering S.A., Galati (ROM) .115IX Modelling – Heat and Fluid Flow; Nucleation Numerical Mass and Heat Flow Predictions in Aluminum DC Casting: A Comparison of Simulations with Melt Pool Measurements A. Buchholz, Corus Research Development &Technology, Ijmuiden (NL) B. Commet, Pechiney Centre de Recherches de Voreppe (F) G.-U. Grün, VAW aluminium AG, Research and Development, Bonn (D) D. Mortensen, Institute for Energy Technology, Kjeller (N) 123 Investigations of the Primary Cooling in Sheet Ingot Casting H. Fjær, D. Mortensen, Institute for Energy Technology, Kjeller (N) A. Buchholz, Corus Research Development & Technology, Ijmuiden (NL) B. Commet, Pechiney Centre de Recherches de Voreppe (F) J.-M. Drezet, Laboratoire de Métallurgie Physique, EPFL, Lausanne (CH) 131 Boiling Curve Approach for Thermal Boundary Conditions in DC Casting J. Zuidema jr., L. Katgerman, Netherlands Institute for Metals Research, Laboratory for Materials, Advanced Materials and Solidification Technology, Delft (NL) I. Opstelten, Corus Research Development & Technology, Ijmuiden (NL) 138 Theoretical and Experimental Study of Vertical Continuous Casting of Copper M. Uoti, Helsinki University of Technology, Laboratory of Metallurgy, Helsinki (SF) M. Immonen, K. Härkki, Outokumpu Poricopper OY, Kuparitie, Pori (SF) 143 Modeling of Grain Refinement in Aluminum Alloys A. Greer, A. Tronche, University of Cambridge (GB) 149 Modeling of the Grain Refinement in Directionally Solidified Al -4.15 wt.% Mg Alloys using Cellular Automaton – Finite Element Approach M. Vandyoussefi , A. Greer, University of Cambridge (GB) 154 Modelling – Stress and Structure ContiSim: Process and Material Modelling of Continuous Casting in Macro and Micro Scale J. Boehmer, Process Modelling and Informatics, Betzdorf/Sieg (D) 163 Crystal Growth Morphology during Continuous Casting C. Caesar, Munich (D) 169 3D-Modeling of Ingot Geometry Development of DC-Cast Aluminum Ingots during the Start-Up Phase W. Droste, G.-U. Grün, W. Schneider, VAW aluminium AG, Research and Development, Bonn (D) J.-M. Drezet, CALCOM SA, Parc Scientifique, Lausanne (CH) 175X The Influence of Casting Practice on Stresses and Strains in 6xxx Billets – A Statistical and Modelling Study B. Henriksen, S. Braathen, E. Jensen, Elkem ASA Reasearch, Kristiansand (N) .184 Modelling of Macrosegregation in Continuous Casting of Aluminium T. Jalanti, M. Rappaz, École Polytechnique Fédérale de Lausanne, Laboratoire de Métallurgie Physique, Lausanne (CH) M. Swierkosz, M. Gremaud, Calcom SA, Lausanne (CH) 191 The Effect of the Differencing Scheme on the Numerical Diffusion in the Simulation of Macrosegregation B. Venneker, Netherlands Institute for Metals Research, Delft (NL) L. Katgerman, Delft University of Technology, Laboratory for Materials, Advanced Materials and Solidification Technology, Delft (NL) 199 Application of a New Hot Tearing Analysis to Horizontal Direct Chill Cast Magnesium Alloy AZ91 J. Grandfield, Cooperative Reasearch Centre for Cast Metals Manufacturing, CSIRO Manufacturing Science & Technology, The University of Queensland (AUS) C. Davidson, J. Taylor, Department of Mining, Minerals and Materials Engineering, The University of Queensland (AUS) 205 Micro- and Macrostructures Nucleation Studies of Grain Refiner Particles in Al-Alloys P. Schumacher, University of Oxford (GB) 213 Effect of Solute Elements on the Grain Structures of Al-Ti-B and Al-Ti-C Grain-Refined Al Alloys A. Tronche, University of Cambridge (GB) A. Greer, University of Cambridge (GB) and Péchiney Centre de Recherches de Voreppe (F) .218 Grain Refinement Process in Aluminium Alloys Type AlZnMgZr T. Stuczyn´ski, M. Lech-Grega, Institute of Non-Ferrous Metals, Light-Metals Division, Skawina (PL) 224 Coupled Influence of Convection and Grain-refining on Macrosegregation of 1D Upwardly Solidified Al 4.5% Cu P. Jarry, Pechiney Centre de Recherches de Voreppe (F) H. Combeau, G. Lesoult, LSG2M, Ecole des Mines de Nancy (F) .233 Tensile Behaviour of DC-cast AA5182 in Solid and Semi-solid State W. van Haaften, W. Kool, L. Katgerman, Laboratory of Materials, Delft University of Technology, Delft (NL) .239XI The Columnar to Equiaxed Transition in Horizontal Direct Chill Cast Magnesium Alloy AZ91 J. Grandfield, Cooperative Reasearch Centre for Cast Metals Manufacturing, CSIRO Manufacturing Science & Technologiy, The University of Queensland (AUS) C. Davidson, J. Taylor, Department of Mining, Minerals and Materials Engineering, The University of Queensland (AUS) 245 Study of Heterogeneous Nucleation of α-Al on Grain Refiner Particles during Rapid Solidification P. Cizek, B. McKay, P. Schumacher, University of Oxford (GB) .251 Effect of Instability of TiC Particles on the Grain-Refining Behavior of Al-Ti-C Inoculants in Aluminum Alloys M. Vandyoussefi, A. Greer, University of Cambridge (GB) .257 Grain Refiners for Thin Strip Twin Roll Casting R. Cook, London & Scandinavian Metallurgical Co. Limited, Rotherham (GB) .263 Characterisation and Optimisation of Thixoforming Feedstock Material S. Engler, Gießereiinstitut, RWTH Aachen (D) D. Hartmann, EFU Gesellschaft für Ur-/Umformtechnik mbH, Simmerath (D) I. Niedick, Volkswagen AG, Braunschweig (D), (former EFU GmbH) 269 Experimental Study of Linear Shrinkage during Solidification of Binary and Commercial Aluminum Alloys D. Eskine , L. Katgerman, Netherlands Institute for Metals Research, Delft (NL) 276 The Influence of the Cooling Rate on the Type of the Intermetallic Phases in the Aluminium Alloys of the 3XXX (AlMnMgSi) Group T. Stuczyn´ski, M. Lech-Grega, Institute of Non-Ferrous Metals, Light Metals Division, Skawina (PL) 282 Suppliers Session – Aluminium Horizontal Direct Chilled (HDC) Casting Technology for Aluminium F. Niedermair, Hertwich Engineering GmbH, Braunau (A) 293 Automatic “Bleed Out” Detection and Plug Off in VDC Billet Casting M. Lück, Wagstaff Inc., Spokane WA (USA) .300 The AIRSOL VEIL Technology Package for Aluminium Billet Casting G. Bulian, M. Langen, VAW aluminium AG, Bonn (D) 302 The Manufacturing, Design and Use of Combo Bag Distributors in Sheet Ingot Casting S. Tremblay, Pyrotek High-temperature Industrial Products Inc., Chicoutimi (CAN) R. Green, Pyrotek Engineering Materials Ltd., Netherton (GB) 310XII Recent Quality and Efficiency Improvements Through Advances in In-Line Refining Technology V. Dopp, S. Simmons, Pyrotek, Inc., Tarrytown, New York (USA) .316 Suppliers Session – Copper Horizontal Continuous Casting of Copper Alloy Billets M. Brey, SMS Meer GmbH, Demag Technica, Veitshöchheim (D) 325 The Outokumpu UPCAST System L. Eklin, Outokumpu Castform Oy, Pori (SF) 333 Author Index .341 Subject Index . Subject Index* 3D-Modeling 175 3XXX (AlMnMgSi) group, alloys 282 6xxx billets 184 A AA1050 26 AA3004 123 AA5182 123, 239 AA6063 47 AA7075 71 AIRSOL VEIL technology package 302 Al-4.15 wt.%Mg alloys 154 Al 4.5%Cu 233 Alloy additives 33 Alloy development 269 Alloying methods 33 Alloys – aluminum 149, 213, 218, 224, 233, 239, 251, 257, 276, 282 – Al-Ti-B 218 – Al-Ti-C 218 – AlMnMg 77 – (AlMnMgSi)Group 282 – Al-Si-Mg 82 – AZ91 205, 245 – copper 233, 325, 333 – magnesium 154, 245 – nickel 115 AlMgSi0.5 47 Alpha-Al 251 Al-Ti-C inoculants 257 Aluminium 15, 191 – casting technology 293 Aluminium alloys 149, 213, 218, 224, 233, 239, 251, 257, 282 – binary 276 – single-roll strip casting 77 – sheet ingots 61 Aluminum billet casting 302 Aluminum DC casting 123 Aluminum ingots 175 ALZnMgZr 224 Analysis, hot tearing 205 Automatic bleed out detection 300 AZ91 205, 245 B Back-diffusion 191 Billet casting 300 – aluminium 302 Billet quality 47 Billet shell solidification 300 Billets, copper 325 – 6xxx 184 Binary aluminum alloys 276 Bleed out detection 300 Boiling curve approach 138 Boundary conditions, start-up phase 54 Brass billets 325 C Cast magnesium alloy AZ91 205 Cast strip 40 Casting 131 – parameters 40 – practice 184 – trial, alloy AA7075 71 Ceramic foam filter 20, 26 Coherency temperature 276 Columnar transition 245 Combo bag distributor 61, 310 Commercial aluminum alloys 276 Composition, AlMnMg-alloy 77 Continous casting committee 1 ContiSim 163 Convection 233 Cooling conditions 131 Cooling rate 282 Copper, properties 333 – vertical continous casting 143 – oxygen-free 333 Copper alloy billets 325 Copper alloy melts 15 Copper alloys 89 Copper ingots 109 Crystal growth morphology 169 Crystallization behaviour 213 D Deformations, thermally induced 54 Dendrites 154 Differencing scheme 199 Direct chill, horizontal 205, 245, 293 Directionally solidified Mg alloys 154 Dissolution testing 33 Ductile components 89 E Efficiency improvements 316 Electrochemical hardening 115 Equiaxed transition 245 Extrusion ingot casting 54 F Fiberglass fabric bags 310 Filter 26 Filtration 20 Foam filter 20, 26 Free-growth model 149 G Gas pores 15 Glass 213 Grain refinement 154, 224, 233, 257 – aluminum alloys 149, 218 Grain refiner addition 26 Grain refiner particles 213, 251 Grain refiners 263 Grain structure, copper ingots 109 Grain structures 218 Growth vector 169 H Hardening, electrochemical 115 Heat flow predictions 123 Heat transfer 101 Heterogeneous nucleation 251 High quality rolling ingots 61 High-tensile components 89 Horizontal continuous casting, copper alloy 325 Horizontal direct chill 205, 245, 293 Hot spots 54 Hot tearing analysis 205 Hydrogen concentration 15 I Improved metal distribution 61 Ingot casting 54, 310 Ingot geometry development 175 Ingots, aluminum 175 – copper 109 – sheet casting 131 In-line refining technology 316 Inoculants, Al-Ti-C 257 Instability, TiC particles 257 Intermetallic phases 282 L Linear shrinkage 276 Liquid metal filtration 20 Lubricants 47 M Macro scale, modelling 163 Macrosegregation 191, 233 – modelling 71 – simulation 199 Magnesium 94 Magnesium alloys 154 – AZ91 205, 245 Material defects 15 Material modelling 163 Material properties, alloy AA7075 71 Melt composition 257 Melt pool measurements 123 Melts, copper alloy 15 Metal distribution, improved 61 Metal filtration 20 Metallic powders 33 Metallurgical quality 40 Micro scale, modelling 163 Microsegregation, modelling 71 Microstructure, copper ingots 109 Modelling, macrosegregation 191 Modelling study 184 Molten alloy 82 Morphology, crystal growth 169 Mould 47 Mould systems 302 N Nickel-alloy plating 115345 Non-uniform spray characteristics 101 Nucleation centers 218 Nucleation process 149 Nucleation studies 213 Numerical diffusion 199 Numerical mass predictions 123 O Outokumpu UPCAST system 333 Oxygen-free copper 333 P Phases, intermetallic 282 Poisson effect 224 Primary cooling 131 Product quality improvement 163 Q Quality, metallurgical 40 Quality improvements 316 – copper alloy 89 Quenching, water spray 101 R Rapid solidification, aluminum alloys 251 Refining technology 316 Remelt products 293 Rolling ingots 123 S Secondary cooling zone 131 Self-hardening alloys 269 Semi-solid Al-Si-Mg alloy 82 Semi-solid state, alloy behaviour 239 Sheet ingots 61, 131, 310 Shell, solidifying 47 Shrinkage, linear 276 Shrinkage porosity 54 Simulation of macrosegregation 199 Single-roll strip casting 77 Solid state, alloy behaviour 239 Solidification 138, 276, 300 – structures, copper alloys 109 Solidifying shell 47 Solute elements 218 Spray characteristics 101 Start-up period 123 Start-up phase 54 – phase, modeling 175 Strains, 6xxx billets 184 Stresses, thermally induced 184 Strip casting, aluminium alloys 77 T Temperature distribution, metal 138 Tensile behaviour 239 Texture, copper ingots 109 Thermal boundary condition, alloy AA7075 71 – DC casting 138 Thermal soft reduction 89 Thermally induced deformations 54 Thermally induced stress 184 Thermomechanical simulations 123 – crystal growth 175 Thin strip casting 263 Thixocasting process 82 Thixoforming feedstock material 269 TiC particles 257 Twin roll casting 40, 263 U UPCAST system 333 Upwardly solidified Al 4.5%Cu 233 V VDC billet casting 300 Vertical continous casting, copper 143 W Water spray quenching 101 Wear surfaces 115 Y Yield improvements, copper alloy 89 Author Index* Benum, S. 54 Bergmann, H. W. 109 Birol, Y. 40 Boehmer, J. R. 163 Boiciuc, R. 115 Borge, G. 33 Braathen, S. E. 184 Brandner, D. 61 Brey, M. 325 Buchholz, A. 123, 131 Bulian, G. W. 302 Caesar, C. 169 Cizek, P. 251 Combeau, H. 233 Commet, B. 123, 131 Cook, R. 263 Cooper, P. S. 33 Davidson, C. J. 205, 245 Dopp, V. 316 Dörnenburg, F. 47 Drezet, J.-M. 71, 131, 175 Droste, W. 175 Eklin, L. 333 Engler, S. 47, 269 Eskine, D. 276 Fjær, H. G. 54, 131 Friedrich, B. 15 Grandfield, J. F. 205, 245 Grealy, G. 61 Green, R. 310 Greer, A. L. 149, 154, 218, 257 Gremaud, M. 191 Grün, G.-U. 123, 175 Haferkamp, H. 94 Hardman, A. 26 Härkki, K. 143 Hartmann, D. 269 Hayes, J. H. 61 Henriksen, B. R. 184 Holzkamp, U. 94 Hübschen, B. 20 Immonen, M. 143 Jalanti, T. 191 Jarry, Ph. 233 Jensen, E. K. 61, 184 Jestrabek, J. 15 Kara, G. 40 Karkhin, V. 109 Katgerman, L. 77, 138, 199, 239, 276 Keegan, N. J. 20, 26 Kool, W. H. 77, 239 Krone, K. 15 Krug, H.-P. 26 Krüger, J. G. 20 Langen, M. 302 Lech-Grega, M. 224, 282 Lesoult, G. 233 Lück, M. 300 McKay, B. J. 251 Mortensen, D. 54, 123, 131 Motegi, T. 82 Munteanu, V. 115 Neumann, K. 15 Niedermair, F. 293 Niedick, I. 269 Niemeyer, M. 94 Nosch, E. 15 Opstelten, I. J. 71, 138 Petrache, G. 115 Plochikhine, V. 109 Puschmann, F. 101 Rabenberg, J. M. 71 Raihle, C.-M. 89 Rappaz, M. 191 Romanowski, C. 40 Schmidt, J. 101 Schneider, W. 1, 20, 26, 175 Schumacher, P. 213, 251 Simmons, S. 316 Soner Akkurt, A. 40 Specht, E. 101 Storm, J. C. 71 Straatsma, E. N. 77 Stuczyski, T. 224, 282 Swierkosz, M. 191 Tahitu, G. 61 Tanabe, F. 82 Taylor, J. A. 205, 245 Thistlethwaite, S. R. 33 Thorvaldsen, I. J. 61 Tøndel, P. A. 61 Towsey, N. 26 Tremblay, S. P. 310 Tronche, A. 149, 218 Uoti, M. 143 van Haaften, W. M. 239 Vandyoussefi, M. 154, 257 Venneker, B. C. H. 199 Zuidema jr., J. 138
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