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أخواني في الله أحضرت لكم كتاب Tool and Manufacturing Engineers Handbook Knowledge Base - Volume Ill - Materials, Finishing, and Coating FOURTH EDITION A reference bookfor manufacturing engineers, managers, and technicians Charles Wick, CMfgE Editor-in-Chief Raymond F. Veilleux Staff Edito1:
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CONTENTS VOLUME lll.MATERlALS. FINISHING AND COATING Symbols and Abbreviations xi Section 1-Engineering Materials Engineering Materials. Carbon and Alloy Steels . 1-1 Stainless and Maraging Steels 2-1 Cast Steels and Irons 3-1 High-Performance Alloys 4-1 Tungsten. Molybdenum and Titanium . 5-1 Aluminum. Copper and Magnesium . 6-1 Lead. Tin and Zinc . 7-1 Plastics and Advanced Composites 8-1 Powdered Metals . 9-1 Section 2-Heat Treatment Heat Treatment of Steel . 10-1 Surface (Case) Hardening 11-1 Heat Treating Furnaces 12-1 Selective Surface Hardening 13-1 Heat Treatment of Other Metals 14-1 Section 3-Surface and Edge Preparation: Deburring. Finishing and Cleaning Surface and Edge Improvement . Cleaning 18-1 Mechanical and Abrasive Deburring and Finishing 16-1 Thermal. Chemical and Electrochemical Finishing . 17-1 Section 4-Inorganic Coatings Conversion Coatings and Anodizing . Electroless Plating 21-1 Thermal Spraying and Hard Facing Porcelain Enameling and Hot Dipping . Vapor Deposition Processes 24-1 Special Processes . 25-1 Coating Materials 26-1 Application Methods 27-1 Curing Methods 28-1 Coating Systems 29-1 Testing. Troubleshooting and Safety . 19-1 Plating 20-1 22-1 23-1 . Section 5-Organic Coatings 38-1 Index . 1-1 ixSYMBOLS AND ABBREVIATIONS The following is a list of symbols and abbreviations in general use throughout this volume. Supplementary and/or derived units, symbols, and abbreviations that are peculiar to specific subject matter are listed within chapters. A A ABS a-c AI dm2 AFM A/ ft2 Ag Ah AISI AJ M Al AMS ANSI AOD As ASM ASME ASTM Au Ampere Acrylonitrile butadiene styrene Alternating current Ampere per square decimeter Abrasive-flow machining Ampere per square foot Silver Ampere hour American Iron and Steel Institute Abrasive-jet machining Aluminum Aerospace Material Specification (of SAE) American National Standards Institute Argon-oxygen decarburization Arsenic American Society for Metals American Society of Mechanical Engineers American Society for Testing and Materials Gold B-C- D-E B Ba bcc Be Bhn Bi Btu c Ca CAD/CAM Cb CBN Cd Ce cfm cm CNC co CPVC Cr Cu CVD dB Boron Barium Body-centered cubic Beryllium Brinell hardness number Bismuth British thermal unit Celsius or Carbon Calcium Computer-aided design/ computer-aided manufacturing Columbium Cubic boron nitride Cadmium Cerium Cubic foot per minute Centimeter Computer numerical control Cobalt Cellular polyvinyl chloride or Critical pigment volume concentration Chromium Copper Chemical vapor deposition Decibel dB(A) d-c diam DNC DPH EB ECD EDM EPA Eq. eV Decibel (“A” scale) Direct current Diameter Direct numerical control Diamond-pyramid hardness Electron beam Electrochemical deburring Electrical discharge machining Environmental Protection Agency Equation Electron volt F-G F fcc FCC Fe Fe3C Fig. fl Oz fpm fps FRP ft ft-lb ft-lb/ in, ft/ s Fahrenheit Face-centered cubic Federal Communications Commission Iron Iron carbide or cementite Figure Fluid ounce Foot per minute Foot per second Fiberglass-reinforced plastics Foot Foot-pound Foot pound per inch Foot per second g Gram or Gravity value Ga Gallium gal Gallon gl cm3 Gram per cubic centimeter GP General purpose GPa Gigapascal gpm Gallon per minute GRN Glass-reinforced nylon H-1 H H2 HAZ HC1 hcp HDPE HDT HF Hg HIP Hydrogen Hydrogen gas Heat-affected zone Hydrochloric acid Hexagonal close-packed Highdensity polyethylene Heat deflection temperatures High frequency Mercury Hot isostatic pressing xi Tool and Manufacturing Engineers Handbook Knowledge Base • 1998 • Society of Manufacturing EngineersHIPS HMS Hz O hp hr HSLA HSS HV Hz lACS ID In in. or “ in. /in. in. ) min ipm IPN ipr ips 1s0 IVD High-impact polystyrene High-modulus strength Water Horsepower Hour High-strength low-alloy High-speed steel Vickers hardness Hertz (cycles per second) international Annealed Copper Standard Inside diameter Iridium Inch Inch per inch inch per minute Inch per minute Interpenetrating polymer networks Inch per revolution Inch per second International Organization for Standardirdtion Ion vapor deposition J-K-L J K keV kg kHz kJ km kN k Pa ksi kV kW L lb lb-in. lb/in. lb/in.3 LDPE Li Joule Potassium Kilo electron volt Kilogram Kilohertz Kilojoule Kilometer Kilonewton Kilopascal 1000 pounds per square inch Kilovolt Kilowatt Liter Pound Pound-inch (torque) Pound per inch Pound mass per cubic inch Low-density polyethylene Lithium M m Meter max Maximum MEQ Milliequivalent MeV Mega electron volt Mg Magnesium mg Milligram mg/ in.2 Milligram per square inch mHz Millihertz MIG Metal inert gas mil Mini-inch (0.001 in.) MIL Military min Minimum or Minute mL mm Mm m/ min mm/m mm/ mm mm/ rev mm/s Mn MN-m2 Mo M Pa MPIF m/s Milliliter Millimeter Megameter Meter per minute Millimeter per meter Millimeter per millimeter Millimeter per revolution Millimeter per second Manganese Mcganewton meter squared Molybdenum Megapascal Metal Powder Industries Federation Meter per second N-O N N2 Na NaOH Nb NC NFPA Ni nm N/m No. NV O or 02 OD OSHA oz/yd2 Newton or Nitrogen Nitrogen gas Sodium Sodium hydroxide Niobium Numerical control National Fire Protection Association Nickel Nanometer Newton per meter Number Nonvolatile Oxygen Outside diameter Occupational Safety and Health Administration Ounce per square yard P P Pa PA Pb Pc PE PES pH PH PID PM PMMA Po PP ppm PPO Ps PSF psi pt pvc PVD Phosphorus Pascal Polyamide Lead Polycarbonate or Programmable controller Polyethylene Polyether sulfone Acidity measure Precipitation hardening Proportional, integral, derivative Powder metallurgy Polymethyl/ methacrylate Phenoxy Polypropylene Parts per million Polyphenylene oxide Polystyrene Polysulfone Pounds per square inch Pint Polyvinyl chloride or Pigment volume concentration Physical vapor deposition xii Tool and Manufacturing Engineers Handbook Knowledge Base • 1998 • Society of Manufacturing EngineersR-S RA,B,C,or H rad Re RF rms rpm RT RTM RTV s or sec s SAE SAN Sb SBQ SCR Se sfm Si S1 SLI Sn S02 SPE SPI Sr Rockwell hardness, A, B, C, or H scale Radius Rhenium Radio frequency Root mean square Revolution per minute Room temperature Resin transfer molding or Resin injection molding Room temperature vulcanizing Second Sulfur Society of Automotive Engineers Styrene acrylonitrile Antimony Salt-bath quench Silicon-controlled rectifier Selenium Surface feet per minute Silicon International System of Units Starting, Lighting, Ignition Tin Sulfur dioxide Society of Plastics Engineers Society of the Plastics Industry Strontium T t Ta tan te Te TED TEM Temp. TFE Ti TIG T1 TTT Metric ton Tantalum Tangent Transfer efficiency Tellurium Thermal energy deburring Thermal energy method Temperature Tetrafluoroethy lene Titanium Tungsten inert gas Thalium Time-temperature transformation u-v-w UL Underwriters Laboratories UNS Unified Numbering System URTRI Ultimately reinforced thermoset reaction injection Uv Ultraviolet v Vanadium or Volt VHN Vickers hardness number Voc Volatile organic compound z Zn Zinc Zr Zirconium @0 Alpha Degree Delta Microampere Microinch Micrometer Micromhos Microhm Microsecond Ohm Percent Phi Plus or minus Theta
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