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أخواني في الله أحضرت لكم كتاب Gunsmithing With Simple Hand Tools How to Repair, Improve, and Add a Touch of Class to the Guns YouOwn A Basic Manual for the Advanced Amateur on Use of Hand Tools for Minor Alterations, Improvements, and Reconstruction of Firearms A. D. Dubino
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Contents Foreword Acknowledgments 1 An Argument in Favor 2 Basic Hand Tools Layout and marking tools, holding tools, measuring tools, cutting tools, miscellaneous 3 The Workshop Bench setup, tools, the vise, screwdrivers, twist drills, taps and dies, precision measuring tools, electrical tools, miscellaneous 4 Metals Steel designations, carbon steel uses, heat-treating terminology, harden¬ ing, tempering annealing case hardening home heat treating 445 The File Construction and cuts, Swiss pattern files, shapes, types, filing, straight filing hand grips, straight filing straight filing exercises, draw filing precision filing file care, file selection 54 6 Abrasives Silicon carbide, aluminum oxide, grinding wheel, sharpening stones and abrasive sticks, honing lapping coated abrasives 72 7 Polishing the Gun in Preparation for Blueing Power polishing vs. hand polishing preparation, draw filing polishing crosspolishing draw polishing small parts 85 8 Blueing the Gun Blueing equipment, degreasing cold rusting process, hot rusting process, hot dip process 95 9 Small Parts and Miscellaneous Work The firing pin, a metal-turning lathe, firing pin construction, loose barrels, sight mounting sighting-in 109 10 Action Tune-Up Trigger theory, stoning action work, bolt action work 130 11 A Machined Trigger Guard Design, layout, bulk metal removal, rough filing final shaping finish filing 12 The Side Lock Back action and front action locks, straight-fall and rebounding locks 154 13 The Lock Plate Plate layout, fitting and shaping 161 14 Tumbler, Bridle, and Sear The tumbler, the sear, the bridle, tumbler design and construction layout 15 Bridle and Sear Bridle layout, completion of sear 177 Index Abrasives abrasive sticks, 79-82 aluminum oxide, 73-74, 90 background of. 72-73 coated, 83-84, 90, 139, 141-42, 162 grinding wheels, 74-79 honing with. 80-82 lapping with. 82-83 polishing with, 90-91, 93, 94 sharpening stones, 79-82, 133-37 silicon carbide, 73-74. 90 Action work, 137—40 bolt. 140-42 Aluminum oxide, 73-74, 90 American pattern files, 56-57, 59, 71 Angier, R. H., 96 Annealing of steel. 48 Arisaki. 7.7mm. 87-88, 141 Arkansas stones, 137 Barrels, loose, 120-23 Benches, work, 36-38 Bench grinders, electric, 43, 76-77 Bench vises. See Vises, bench Blueing cold rusting process, 102-3 degreasing before, 100-102 equipment for, 96-100 hot dip process, 105-8 hot rusting process, 103-5 methods of. 96-96 polishing in preparation for, 85-91, 93-94 purpose of, 85-86 Bolt action work, 140-42 Bridles blanks for, 177 description of, 170-71 layout of, 171-76, 178-84 Brown, Joseph. 16 Brownells, 52, 53, 83, 96, 190 Buffer-grinder, power, 86—87 Cabinet paper, 83-84 Calipers. 6-inch dial, 22, 42-43 vernier, 22, 42 Carbon steel, 46-47 201202 Case hardening of steel, 48-49 Center punches, 21-22, 43 Clamps, toolmakers', 22, 43 Coated abrasives, 83-84 polishing with, 90—91, 93, 94, 139 smoothing with, 141-42, 162 Cold rusting process, 102-3 Colt firearms. 134 45 Model 1911, 133 Compasses, 21, 22 Craftsmanship, background of, 16-18 Cross polishing. 90-91 Curved tooth files, 59 Cutting tools description of, 22-24 files, 24-25 hacksaws, 24, 31—32 reamers, 24, 25, 30-31 twist drill bits. 24, 25. 39, 41-42 Cyanide, dangers of, 53, 105 Degreasing, 100—102 Dial calipers, 6-inch, 22, 42-43 Dies and taps. Su Taps and dies Dividers, 21, 22 Draw filing description of, 62, 67 polishing and, 89-90 techniques of. 67-68 Draw polishing, 91, 93 Drill bits. Sa Twist drill bits Drill presses, 43 Drills, electric hand, 24, 43 Electric tools bench grinders, 43, 76-77 drill presses, 43 hand drills, 24. 43 metal-turning lathes, 114-16 power buffer-grinders, 86-87 Emery paper, 83-84 Files, 24-25 American pattern, 56-57, 59, 71 background of, 54-56 care of, 70 construction and cuts of, 56-57 curved tooth, 59 needle, 59-60, 68-69, 71 Gunsmithing with Simple Hand Tools riffler, 60-62, 68-69, 71 selection of, 71 shapes of, 59 Swiss pattern, 57, 59, 60, 71 types of, 59-62 Filing as an art, 55-56 basic types of, 62 draw, 62, 67-68. 89-90 finish, making a machined trigger guard and, 152-53 lathe, 62 of lock plates, 164-65 precision, 62. 68, 70 rough, making a machined trigger guard and, 148—49 straight, 62, 63—67 vises and, 63 Firearm Blueing and Browning 96 Firing pins, broken, 110, 112, 114 construction of, 116-20 Forsyth, Alexander John, 155 A. H. Fox firearms, 110 Fox Sterlingworth firearms, 110 Freeland, George, 16 French curves, 20-21 Garnet paper, 83-84 Greener firearms. 110 Grinders electric bench, 43 power buffer-grinder, 86-87 Grinding wheels, 74—76, 79 safety precautions when using. 77-78 Grobet, F L., 55 Grobet-Swiss, 55. 60 Hacksaws, 24, 31-32 Hammers, gun, 198-200 Hand polishing vs. power polishing, 86-88 Hand tools, 19 cutting, 22-25, 30-32, 39, 41-42 holding, 22 importance of quality, 38 layout and marking, 20-22, 43 measuring, 22, 42-43 miscellaneous, 32, 34 Index Hardening case, 48-49 of springs, 196 of steel, 47-49 Harrington and Richardson firearms, 109 Heat treating of steel, 47, 50-53 home, 50-53 Hepburn, Remington, 131 Holding tools bench vises, 22, 38-39 pliers, 43 toolmakers' clamps, 22, 43 Honing, 80-82 Hot dip process, 105-8 Hot rusting process, 103-5 Indiana stones, 135, 136—37, 139 Ithaca firearms, 109 Iver Johnson firearms, 109 Lapping, 82-83 Lathes, metal-turning, 114-16 Layout and marking tools compasses, 21, 22 dividers, 21, 22 French curves, 20-21 layout fluid, 21 protractors, 20 punches, 21-22, 43 scribes, 21. 43 squares, 20—21 straightedges, 20-21, 43 layout fluid, 21 Le Fevre firearms, 109 Lock assembly bridles, 170-76, 177-84 completion of, 189-200 hammers, 198-200 layout of. 162-64, 171-76, 178-84 lock plates, 161-67, 189-92 sears, 170, 171-76. 184-88 side hammer locks. 154-60 springs, 192-98 tumblers. 168-70, 171-76 Lock plates completion of, 189-92 description of. 161-62 filing of. 164-65 fitting and shaping of, 164-67 203 layout of, 162-64 Lyman Model 57 sights, 127 Machine tool development, background of, 15-17 Manlicher-type receivers, 124 Manton firearms, 110, 12! Marking tools. Sa Layout and marking tools Marlin firearms, 124 Maudslay, Henry, 16 Mauser Model 98, 90, 127, 143 Mauser-type claw extractor, 141 Measuring tools dial calipers, 22, 42-43 micrometers, 22. 43 rules. 22. 43 vernier calipers, 22, 42 Metal. Sa Steel Metal-turning lathes, 114-16 Micrometers, 1-inch, 22, 43 Mosin-Nagnet receivers, 124 Nasmyth, James. 16 Needle files, 59-60, 68-69, 71 Parker firearms, 110, 121 PBS compound, 190 Pliers, 43 Polishing coated abrasives and, 90-91, 93, 94, 139 cross. 90-91 draw, 91. 93 draw filing and, 89-90 power vs. hand. 86-88 preparation for, 88-89 of small parts. 93-94 Power buffer-grinder. 86-87 Power polishing vs hand polishing, 86-88 Precision filing description of, 62 techniques of, 68—69 Prick punches. 21-22, 43 Protractors, 20 Punches center, 21-22, 43 prick, 21-22, 43 Purdy firearms, 121204 Gunsmithing with Simple Hand 'loots Taps and dies, 32, 34 size selection of, 42 Tap wrenches. 43 Tempering of springs, 192-93, 196-98 steel, 48 Tempilaq, 52 Toolmakers’ clamps. 22, 43 Tools. Sa Electric tools; Hand tools Trigger guard, making a machined bulk metal removal, 147-48 design, 144-45 ease of, 143-44 final shaping, 150—52 finish filing, 152-53 layout, 145-47 rough filing, 148-49 Trigger guards, 93 Trigger work, 130-33 stoning and, 133-37, 139 Tumblers description of, 168-70 layout of, 171-76 Twist drill bits. 24 accuracy of. 25 size selection of. 25, 39, 41-42 Squares. 20-21 Steel annealing of, 48 carbon. 46-47 case hardening of, 48-49 hardening of, 47-49 heat treating of, 47, 50-53 home heat treating of, 50-53 qualities of, 44 selection of. for springs, 193 sodium cyanide and. 53 tempering of. 48 Tempilaq and, 52 types of, 45-46 Stevens firearms, 109 Stoning, trigger work and, 133-37 Straightedges, 20-21, 43 Straight filing description of, 62 exercises for, 65-67 hand grips for, 63-64 techniques of, 64-65 Swiss pattern files, 57, 59, 60, 71 Reamers, 24, 25, 30-31 Reblueing. Jee Blueing Remington firearms. 109 Hepburn, 131 Model 721, 143 Model 722, 143 Riffler files, 60-62. 68-69, 71 Ruger firearms. 134 Rules 6-inch steel, 22 12-inch steel, 43 Sako .308 L579, 140-41 Sandpaper, 83-84 polishing with, 90-91, 93, 94 Savage firearms, 109 Model 340, 143 Screwdrivers, 39 Screws polishing of, 93-94 repairing of, 93-94 Scribes, 21, 43 Sears completion of, 184-88 description of, 170 layout of, 171-76 Sharpening stones, 79-82 Arkansas, 137 Indiana, 135, 136-37, 139 trigger work and, 133-37, 139 Shaw, Josuha, 155 Side hammer locks back action vs. front action, 155-57 background of, 154-55 straight-fall vs, rebounding, 158-60 Sighting-in, 128-29 Sight mounting, 123-28 Silicon carbide, 73-74, 90 Smith & Wesson firearms, 134 .22 Model 34-1, 137 1.. C. Smith firearms, 109. 110, 121 Sodium cyanide, 53 Springfield firearms 1873 trapdoor, 155 1903-A3, 143, 144 Springs configuration of, 193-94 construction of. 192-98 hardening of, 196 selection of steel for, 193 taper of, 193-94 tempering of, 192-93, 196-98 Index 205 Vernier calipers, 6-inch, 22. 42 Vises, bench, 22, 38-39 filing and, 63 Westley Richards firearms, 110 Whitney, Eli, 16 Winchester firearms, 109 Model 75 22 LR, 143 Model 92. 124 Model 94, 124 Work benches, 36-38 Workshop setup, 35-38 Wrenches, tap. 43
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