كتاب Tornet - Autogyro Documentation

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Tornet - Autogyro Documentation

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Table Of Contents
1. Safety Notice 7
2. Copyright Notice And Terms Of Use 8
3. Purpose .10
4. Acknowledgments And Sources 10
4.1 The GyroBee 10
4.2 Internet Resources 10
5. General 10
5.1 Events leading up to the Hornet 10
5.2 Limitations .11
6. Design Considerations 11
6.1 Hornet Specific Components 11
6.2 Static Stability .12
6.2.1 Forces Acting On A Gyro .12
6.2.1.1 Center Of Gravity .12
6.2.1.2 Center Of Drag .12
6.2.1.3 Rotor Lift Vector .12
6.2.2 Lift To Drag Ratio .13
6.2.3 Thrust Line
6.2.4 Centerline Thrust .13
6.2.5 Horizontal Stabilizer .14
6.2.6 Final CG Location 15
7. Fabrication 16
7.1 Craftsmanship .16
7.2 Materials .17
7.3 Cutting Tubing and Angle Stock 17
7.4 Drilling .17
7.5 Welding .18
7.6 Machined Parts .18
7.7 Wet Lay-up Composites 18
7.8 Getting Help 19
7.9 Finshing 19
7.9.1 Clear Urethane .19
7.9.2 Anodizing .19
7.9.3 Painting 20
7.9.4 Powder Coating .20
7.10 Purchasing Hornet Parts .20
7.11 Workspace 21
7.11.1 General Workspace .
7.11.2 Environmental Health And Safety Considerations .21
7.11.3 Composite Fabric Cutting Table .22
7.11.4 Composites Lay-Up Table 22
8. The Drawings 23
8.1 General .23
8.2 SolidWorks 23
8.3 Drop Keel Airframe .23
8.4 Landing Gear 37
8.4.1 Mains .37
8.4.2 Nose Wheel Assembly .60
8.4.3 Tail Wheel Assembly .64
8.5 Composite Seat 70
8.6 Flight Controls .79
8.6.1 Floor Plate 79
8.6.2 Rudder Pedals .84
8.6.3 Joystick Assembly 94
8.6.4 Rotor Control 103
8.7 Tail Feathers .111
8.8 Fuel Tank 127
8.9 Engine and Propeller – Donald T. Shoebridge 6
8.10 Rotor Blades .134
9. Final Assembly Sequence .134
9.1 DXF Files 134
9.1.1 Aluminum Plate .120 Thick 6061-T6 135
9.1.2 Misc. Steel Plate .065 Thick .135
9.1.3 Steel Plate .090 Thick 4130 .135
9.1.4 Steel Plate .120 Thick 4130 .135
10. Index
Index
A
angle-of-attack 12
Anodizing 20
AOA 12, 14
B
Bell UH-1 84
Bensen 10, 37
bicycle 60
bike 60
C
Centerline Thrust 13
center-of-drag 12
center-of-gravity 12
CG 12, 13, 14, 15, 24
CLT 13, 14, 134
composite 18, 22, 70, 79
Craftsmanship 17
D
Drilling 17
Drop Keel 24
DXF files 134, 135
E
EAA 19
epoxy 19, 70, 79, 111
F
fiberglass 19, 22, 37, 70, 111
fuel tank 11, 15
Fuel Tank 127
G
garage 21
Garolite 70
GT400 127
GyroBee 10, 11, 18, 19, 24, 37, 79, 84, 127, 133, 134
H
hand drill 18
head-set 60
HoneyBee 11, 24, 37, 134
Horizontal Stabilizer 14
HS 14, 15
Huey 84, 94
I
inspection 7, 17
J
joystick 11, 94
K
keel tube 24, 79, 84, 94
Kevlar 19, 22, 70, 79, 111, 127
K-Mart 60
L
landing gear 11, 24, 37
lift-to-drag – Donald T. Shoebridge 138
M
MDF 22
MIG 18
N
nose wheel 11, 24, 60
P
Painting 20
Part 103 17, 135
Powder Coating 20
Powerfin 133
PRA 10, 11, 19
Prop wash 14
R
Ralph E. Taggart 10
RLV 12, 13, 15
roll-over 37
Rotax 133
rotor blade 13, 15
rotor disk 12
rotor head 12, 13, 103
rotor-lift-vector 12
Rotors Over Carolina 37
rudder pedal 11, 14
S
score 18
seat 11, 18, 24, 37, 70
seat cushions 70
SolidWorks 24
T
tail boom 24
tail feathers 11, 15, 24, 79, 111
teeter bolt 13
thrust line 13, 14, 24, 134
TIG 18
U
ultralight 11, 37
W
Walmart 60
Watson Tail 19, 79
Welding

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