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أخواني في الله أحضرت لكم كتاب Proceedings of the Fourteenth International Machine Tool Design and Research Conference Edited by F. KOENIGSBERGER Professor of Machine Tool Engineering University of Manchester Institute ofScience and Technology and S. A. TOBIAS Chance Professor and Head ofDepartment Department of Mechanical Engineering University of Birmingham
![كتاب Proceedings of the Fourteenth International Machine Tool Design and Research Conference P_o_t_16](https://i.servimg.com/u/f61/15/36/74/14/p_o_t_16.jpg) و المحتوى كما يلي :
CONTENTS OPENING SESSION Opening address. A. G. M. GALLIERS-PRATT Machine tool engineering at U.M.I.S.T. F. KOENIGSBERGER A research and development unit in the machine tool industry. L. K. LORD MACHINE TOOL UTILIZATION AND PERFORMANCE Page An analysis of market requirements for NC turning. E. F. MOSS 19 NC-your choice. C. G. SCARBOROUGH 25 Some experiments on NC shaft turning. G. D. WARD and L. WOOD 35 Economical introduction of NC machines in a machine tool factory. D. GUENTHER 43 Criteria for planning and evaluating integrated manufacturing systems. H. J. WARNECKE The user's view of the machine tool industry. A. J. TAYLOR 53 A user's critical analysis of heavy machine tools. L. WOOD 57 Strategies for increasing the utilization and output of machine tools. P. C. HAGAN and R. LEONARD 67 Time critical path analysis charts. L. WOOD 79 The significance of acceptance test results. H. TIPTON 87 The noise emitted from power hacksaw machines. G. J. McNULTY 91 Dispersion in machine tool capability testing. B. STEEN 97 Machine tool noise. J. B. DAVIS and R. J. GRANGER 101 Adaptive control of automatic roll grinders. P. F. AINSCOW 107 Data communication manufacturing system of adaptive controlled machining centreDAM. H. TAKEYANAetal. 117 Automatic, computerized optimization of multi-spindle drilling with probabilistic tool life. J. L. BATRA and M. M. BARASH 125 The automation of selective assembly processes. W. S. BLASCHKE and B. REED 137 GROUP TECHNOLOGY The formation and operation ofa cell system. C. ALLEN 145 Considerations for the formation of cells in group manufacture. M. Y. MALIK, R. CONNOLLY and A. J.P. SABBERWAL 155 The economics of group technology. G. M. RANSON 163 Some constraints, fallacies and solutions in GT applications. F. W. CRAVEN 169 The improvement of manufacturing controls in a medium-heavy engineering company. F. W. CAUDWELL 175 Some factors affecting the design of production systems in batch manufacture. F. A. LEWIS 185 Management motivation to apply group technology. D. BENNETT and W. MACCONNELL 193 The cell system of production embraces group technology and also concerns management, technical and social change. G. A. B. EDWARDS and G. M. FAZAKERLEY 197 Variety control of a semi-finished product within a group technology manufacturing system. T. M. GIBSON and R. H. THORNLEY 207 DATA PREPARATION FOR NUMERICALLY CONTROLLED MACHINE TOOLS The work on NC at NEL. W. H. P. LESLIE 215 Conversational NELAPT. D. G. WILKINSON 225 The programming and use of numerical control to machine sculptured surfaces. C. BELL, B. LANDI and M. SABIN 233 APT part programming via remoted typewriter terminals. P. AUGHTON 239 The EXAPT system: present state and current development work. W. BUDDE and H. WEISSWEILER 245 NC computer processing at a government research and development establishment. A. R. KIMBER and H. R. JOHNSON 259 MACHINE TOOL ACCURACY AND WORKPIECE INSPECTION Thermal behaviour of NC machine tools. G. SPUR and P. DE HAAS 267vi CONTENTS Analysis of thermal deformation of machine tool structure and its application. T. SATA, Page Y. TAKEUCHI, N. SATO and N. OKUBO 275 Some aspects of the accuracy evaluation of machine tools. C. P. HEMINGRAY 281 Testing and evaluating thermal deformations of machine tools. J. TLUSTY and G. F. MUTCH 285 An axis of rotation analyser. P. VANHERCK and J. PETERS 299 Determination of the volumetric accuracy of multi-axis machines. W. J. LOVE and A. J. SCARR 307 Numerical inspection machines. H. OGDEN 317 A special CNC machine for shape inspection of Wankel engine cases. J. H. M. LEDOCQ 323 New methods and apparatus for checking the kinematic accuracy of gears and gear drives. K. STEPANEK 331 NUMERICALLY CONTROLLED MACHINE TOOLS Machine driven by a mini-computer for automotive styling (specially prepared discussion) F. SARTORIO 345 New manufacturing systems for small and medium batch production. K. TSCHINK 349 Computer numerical control software. W. A. CARTER 359 Report on a special CNC system. T. PFEIFER and T. DERENBACH 367 The MTIRA computer numerical control (CNC) system. H. TIPTON and J. I. ROBERTS 373 Software development for batchmatic computer numerical control system. I. W. SMITH, D. A. HEARN and P. WILLIAMSON 381 Design of Hungarian NC machine tools with particular reference to the machining centre FV-6-41. L. M. REVESZ 391 Low-cost or high-performance NC-turning machines. H. G. ROHS 395 Numerical machine control for processing large workpieces. P. NEUBRAND 401 The influence of the machine and the controller on the surface finish produced on numerically controlled machine tools. P. C. GALE 417 Servo systems for third generation NC machine tools. J. ZELENY 423 The use of a digital simulation as a design aid for feed drives. R. BELL, H. KHONG and A. de PENNINGTON 439 Why high inertia DC servos are supplanting hydraulic drives on machine tool slides. R. GETTS HILL 447 Optimization of position control loops for NC machine tools. G. STUTE and D. SCHMID 453 MACHINE TOOL DESIGN Design considerations for light weight construction regarding fatigue and stiffness of morming and cutting machine tool structures. R. UMBACH 461 The influence of the characteristics of machine tool guideways concerning the dynamic behaviour of machine tool slides. G. HAJDU 473 An experimental investigation of grinding machine compliances and improvements in productivity. W. B. ROWE 479 Hydraulic servo system as applied to a photographic pattern generator. J. J. 't MANNETJE 487 Vibration reduction with continuous damping inserts. W. J. HAMMILL 495 A contribution to the effective range of the preload on a bolted joint. Y. ITO 503 A critical evaluation of the problems of slideway covers on high traverse machine tools. H.NEUREUTHER 509 COMPUTER AIDED DESIGN The role of computers in machine tool design. F. M. STANSFIELD 517 Analysis of machine tool joints by the finite element method. N. BACK, M. BURDEKIN and A. COWLEY 529 Computer aided design of tools. H. K. TOENSHOFF 539 Development of the finite element method for vibration analysis of machine tool structures and its application. H. SATO, Y. KURODA and M. SAGARA 545 Analysis of a milling machine: computed results versus experimental data. J. A. W. HIJINKand A. C. H. VANDER WOLF 553 Initial applications of dynamical structural analysis to computer-aided design of machine tools. T. HOSHI and M. YOSHIMURA 559CONTENTS ELECTRICAL FORMING AND MACHINING A new look at electrochemical forming in practice. H. K. BILLING and P. LAWRENCE A control system for electrochemical machining using a mini-computer. K. SEIMIYA and S. ITO The conic wheel for electrochemical surface grinding. M. M. SFANTSIKOPOUWS and C. F. NOBLE Principles and applications of electroforming. W. R. WEARMOUTH The performance oflasers as machine tool systems. A. F. D. S. TAYWR Wire spark erosion techniques for the tool room and model shop. D. G. HUGHES and J. L. SHElDON Industrial applications of glow discharge electron beam technology. J. CONDLIFFE and R. A. DUGDALE GRINDING Selection of grinding wheels for use at high speed. K. B. SOUTHWELL The factors influencing the surface finish produced by grinding. C. RUBENSTEIN The effect of high depth of cut on grinding performance of alloy steels. T. MATSUO Surface finish in diamond grinding of steel. D. A. LINDENBECK The production of fine surface finishes while maintaining good surface integrity at high production rates by grinding. R. S. HAHN and R. P. LINDSAY Variable metal speed-a way to increase the metal removal rate. G. CEGRELL Heat affected zone in grinding operations. M. MARIS and R. SNOEYS Grinding with cubic crystalline boron nitride. J. TRIEMEL Generation of surface topography on a ground surface (specially prepared discussion). H. KALISZER and G. TRMAL METAL CUTTING The present stage and future of the machinability data service in Japan. T. SATA, N. Page 569 575 579 587 597 603 611 619 625 633 637 645 653 659 671 677 FUJITA, Y. HIRAMATSU, K. KOKUBO and H. TAKEYAM 685 Satisfying industry's needs for improved machining data. A. I. W. MOORE 691 Application of machinability data banks in industry. J. F. KAHLES and M. FIElD 697 Systematic determination of cutting data supported by an information centre. W. KONIG and D. PFAU 709 The collection and dissemination of machining data. J. FISHER and J. HARGREAVES 717 Machininability testing and quality control considerations in the development of hard metal cutting tools. M. J. HENTON and G. A. WOOD 725 The stress-temperature method of assessing too1life. I. YELLOWLEY and G. BARROW 733 Experimental analysis of the correlation between cutting forces variation with time. R. IPPOLITO, C. F. MICHELETTI and R. VILENCHIO 741 METAL FORMING Comparison of gear production by rolling with traditional techniques. A. N. NOWICKI 751 The cold roll forming of shapes of revolution with particular reference to ball-bearing inner and outer races. P. F. EGAN 759 Injection moulding machines. D. G. DAY 771 Hydrostatic extrusion-the state of the art. J. M. ALEXANDER 777 Cropping of round bar utilizing plastic fatigue. H. KUDO and K. TAMURA 785 The effect of temperature and strain-rate on the cold and warm working characteristics of alloy steels. P. F. THOMASON, B. FOGG and A. W. J. CHISHOLM 791 The forming of axisymmetric and asymmetric components from tube. M. E. LIMB, J. CHAKRABARTY, S. GARBER and P. B. MELWR 799 Production considerations for the high speed forging of spur gear forms. A. R. 0. ABDEL-RAHMAN and T. A. DEAN 807 Scale model testing in magnetic forming of tubes. S. T. S. AL-HASSANI 815 An investigation into the effect of punch shear and clearance in the piercing of thick steel plate. F. W. TRAVIS 823 Improvement of deformability of sheared edge by application of additional compression. V. CUPKA, T. NAKAGAWA and T.MACHIDA 831 Indexes 83 X Abdel-Rahman, A. R. 0., 807 Ainscow, P. F., 107 Alexander, J. M., 757, 777 Al-Hassani, S. T. S., 815 Allen, C., 145 Andrew, C., 495, 565, 566 Ashton, J. J., 315,341 Aughton, P., 232, 239 Back, N., 529 Barash, M. M., 125,493 Barber, J. R., 536, 669 Barrow, G., 733 Bassett, J. W., 782 Batra, J. L., 125 Bell, C., 233 Bell, R., 439 Bennett, D., 193 Billing, H. J ., 569 Blaschke, W. S., 137 Bloomfield, G. V., 388 Brealey, E. R., 572, 732, 813 Brooks, P., 56,315,451 Budde, W., 223, 245 Burdekin, M., 529 Burton, T. H., 776 Carbonato, 388 Carter, W. A. 232, 238, 264,359, 387, 388,389 Caudwell, F. W., 175 Cegrell, Gunnar, 653 Chakrabarty, J., 799 Chesters, W. T., 757 Chisholm, A. W. J ., 791 Chitkara, N. R., 757 Condliffe, J., 611 Connolly,R., 155 Cowley, A., 501, 529, 565 Craven, F. W., 56, 64, 78, 162, 169 Crookall, J. R., 191, 608 Cupka, Vladimir, 831 Cyklis, J., 527 Davies, B. J., 64,212, 315,388,389 Davis, J. B., 101 Dean, T. A., 807 De Haas, P., 267 de Pennington, A., 439 Derenbach, T., 367 Dugdale, R. A., 611 Edwards, G. A. B., 197 Egan, Paul F., 759 Eversheim, W., 709 Fazakerley, G. M., 197 Field, Michael, 697 Fisher, J., 694, 707, 715, 717 Fogg, B., 791 Fujita, N., 685 Gale, P. C., 417,445 Galliers-Pratt, A. G. M., 3 Garber, S., 799 Gibson, T. M., 207 Granger, R. J., 101 Green, J. R., 166 Guenther, D., 43 Hagan, P. C., 23, 67, 167 Hahn, Robert S., 645 Hajdu, G., 473 Hammill, W. J. 495 Hargreaves, J., 717 Hearn, D. A., 381 Hefford, H. E., 116 Hemingray, C. P., 100, 281 Henton, M. J., 725 Hijink, J. A. W., 553 Hill, R. Gettys, 388, 447 Hiramatsu, Y., 685 Hodgson, N., 573, 586 Honda, T., 117 Hoshi, Tetsutaro, 559 Howard, F., 768 Hughes, D. G., 603 Ichijo, K., 117 Inoue, K., 117 Ippolito, R., 741 Ito, S., 575 Ito, Yoshimi, 503 Johnson, H. R., 259 Kahles, John F., 697 Kaldos, E., 585 Kaliszer, H., 677 Khong, H. P., 439, 457 Kimber, A. R., 232, 238, 259 Kobayashi, K., 117 Koenigsberger, F., 5 Kokubo, K., 685 Konig, w., 709, 715 Kudo, Hideaki, 785 Kuroda, Y., 545 Landi, B., 233 Lawrence, P., 569, 578, 595 l..edocq, J. H. M., 323 Leonard, R., 67 Leslie, W. H. P., 167, 215,243,264 l..euwen, J. Peters, 768 Lewis, F. A., 185 limb, M. E., 799 Lindenbeck, D. A., 586, 637, 732 Lindsay, Richard P., 645 Lord, L. K., 11 Love, W. J., 307 Macconnell, W., 193 Machida, Terufumi, 831 McNulty, G. J., 91, 501, 558, 565 Malik, M. Y., 155 Maris, M., 659 Matsuo, T., 633 837838 Mellor, P. B., 799 Micheletti, G. F., 741 Middleditch, A E., 386 Moore, A. I. W., 691, 695 Moore, E. S., 608 Moss, E. F., 19, 388, 399 Mutch, G. F., 285 Nakagawa, Takeo, 831 Neubrand, P. 401 Neureuther, H., 509 Noble, C. F., 578, 579, 595, 608, 616 Noppen, R., 566 Nowicki, A. N., 751 Ogden, H., 317 Okubo, N., 275 Peters, J., 100, 299,472, 631, 658 Pfau, D., 709 Pfeifer, T., 367 Purcheck, G. F., 192 Ranson, G. M., 163 Redford, A. H., 739, 746 Reed, B., 137 Revesz, L. M., 391 Roberts, J. 1., 373, 387, 388, 389 Rogers, S. E., 783 Rohs, H. G., 395 Rowe, W. B., 479 Rubenstein, C., 625 Sabberwal, A. J.P., 155 Sabin, M., 233 Sabin, M.A., 223, 232,386 Sagara, M., 545 Sartorio, F., 264, 345, 387, 393, 451 Sata, T., 275,685 Sato, H., 472, 545 Sato, M., 117 Sato, N., 275 Scarborough, C. G., 25 Scarr, A. J., 307 Scharf, P., 49 Schmid, D., 453 Schultschik, 272 Seirniya, K., 575 Sekiguchi, H., 117 Sfantsikopoulos, M. M., 579 Sheldon, J. L., 153, 603 Smith, I. W., 381, 387, 388 Snoeys, R., 659 Southwell, K. B., 619,632 AUTHOR INDEX Spur, G., 267 Stansfield, F. M., 517,558 Steen, B., 97 Stepanek, Karel, 331 Stokes, J. A., 33, 65, 167 Stute, G., 453 Suzuki, H., 117 Suzuki, K., 117 Takada, K., 117 Takeuchi, Y., 275 Takeyama, H., 117, 685 Tamura, Kirnio, 785 Taylor, A. F. D. S., 597 Taylor, A. J. 53 Taylor, H. R., 305 Taylor, S., 422, 552, 558, 566 Thomason, P. F., 791 Thompson, C. H., 422 Thornley, R. H., 207 Tipton, H., 87, 373 Tiusty, J., 285, 732,739 t'Mannetje, J. J., 487 Toenshoff, H. K., 539 Travis, F. W., 823 Triemel, J ., 671 Trmal, G., 677 Tschink, K., 349 Turner, C. F., 42, 243 Umbach, R., 461, 501, 543 Van der Wolf, A. C. H., 553 Vanhereck, P., 299 Vilenchich, R., 741 Ward, G. D., 35 Warnecke, H. J., 49, 192 Wasiukiewicz, I. R., 95, 231, 272 Wearmouth, W. R., 587 Webster, R. T., 42, 223, 238 Weissweiler, H., 245 Wilcox, Lowel, 566 Wilkinson, D. G., 225,243 Williamson, P., 381 Wills-Moren, W. J., 315 Wood, G. A., 725, 739 Wood, L, 23, 35, 57, 79, 192 Woodrow, P. A., 782 Yellowley, 1., 733 Yoshimura, Masataka, 559 Yoshitake, N., 117 Zeleny, Jaromir, 423839 SUBJECT INDEX Acceptance test results 87 Design considerations for light-weight Accuracy evaluation of machine tools 281 construction 461 Adaptive control 218 Diamond grinding, surface finish in 637 machining centre 117 Digital simulation in feed drive control roll grinders 107 system design 439 'Agiecut' NC Wire Spark Erosion Direct numerical control (DNC) 219,349 machine 603 Drilling, optimization of 125 'Agiepac' programming system 603 Dynamic structural analysis 559 Alloy steels, effect of temperature and strain-rate on cold and warm Electrochemical forming 569 working characteristics 791 Electrochemical machining, minigrinding, effect of high depth ofcut 633 computer control system 575 APT part programming 239 Electrochemical surface grinding, conic Assembly processes, automation of 137 wheel for 579 Automation of assembly processes 137 Electroforming, principles and appliAutomotive styling, minicomputer cations 587 driven machine for 345 EXAPT system 245 Axis of rotation analyser 299 Feed drive control system design, Ball-bearing races, cold roll forming 759 digital simulation in 439 Finite element method 275 Batch manufacture, production joint analysis 529 systems in 185 Batch production, small and medium, vibration analysis 545 NC machines for 349 Flexible manufacturing systems 49 Batch size, optimum 75 Forging of spur gear forms 807 Bolted joint, effective range of preload 503 Forming, sheet metal, sheared edge deformability 831 CADOT programming system 539 Gear production by rolling 751 Capability testing, dispersion in 97 Gears, and gear drives, kinematic Cell system. See Group technology accuracy of 331 Cold roll forming of shapes of spur, forging of 807 revolution 759 Glow discharge electron beam Computer aid to NC programming 225 technology 611 Computer aided design 275 Grinding, alloy steels, effect of high boring and turning tools 539 depth of cut 633 dynamic structural analysis 559 cubic boron nitride 671 milling machine analysis 553 diamond, surface ftnish in 637 techniques 517 fme surface fmishes with good surface Computer numerical control (CNC) 218,350 integrity at high production rates 645 inspection 323 heat affected zone in 659 MTIRA system 373 surface fmish produced by 625 software 359 surface topography 677 software, for Herbert Batchmatic variable wheel speed 653 lathe 381 Grinding machine, compliances 479 systems components 367 Grinding wheels for use at high speed 619 Conic wheel for electrochemical surface Group technology, cell formation 155 grinding 579 cell system as people-centred system 201 Conversational NELAPT 225 cell system design 189 Cropping of round bar utilizing plastic cell system development 198 fatigue 785 cell system formation and operation 145 Cubic boron nitride, grinding with 671 constraints, fallacies and solutions 169 Cutting data, determination of 709 economics of 163 information centre for 709 introduction of 204 Cutting forces variation with time and management motivation 193 cutting data 741 medium-heavy engineering company 175 NC programming 254 Damping inserts, continuous, vibration overall systems concept 197 reduction with 495 production systems in batch manuData communication manufacturing facture 185 system 117 variety control 207 Design, computer aided. See Computer Guideways, influence on dynamic aided design behaviour of slides 473840 SUBJECT INDEX Hacksaw machines, noise emitted from 91 minicomputer driven, for automotive Hardmetal cutting tools, development styling 345 of 725 NELworkon 215 Heat affected zone in grinding 659 optimization of position control Heavy machine tools, user's critical loops 453 analysis of 57 programming and use for sculptured Herbert Batchmatic, CNC system 381 surfaces 233 Hydrostatic extrusion 777 servo systems 423 surface finish, influence of machine Information centre for cutting data 709 and controller 417 Injection moulding machines 771 thermal behaviour 267 Inspection of Wankel engine cases 323 see also Computer numerical control; Inspection machines, numerical 317 Direct numerical control Integrated manufacturing systems 49 NC programming, computer aid to 225 group technology 254 Japan, machinability data service 685 NC shaft turning 35 Joint analysis by fmite element method 529 NC turning, market requirements for 19 NC turning machines, low-cost or highKinematic accuracy of gears and gear performance 395 drives 331 NEL, NC machines 215 NELAPI' 220 Lasers, performance of 597 Conversational 225 Light-weight construction, design Noise, hacksaw machines 91 considerations 461 machine tools 101 Machinability data banks 697 Optimization, of drilling 125 Machinability Data Center 697 of position control loops for NC Machinability data service, Japan 685 machine tools 453 Machinability testing, hardmetal Optimum batch size 75 cutting tools 725 Machine tool engineering at U.M.I.S.T. 5 Part programming 27,235 Machine tools, heavy, user's critical APT 239 analysis of 57 Photographic pattern generator 487 user's requirements 53 Piercing of thick steel plate, punch utilization of 67 shear and clearance in 823 Machining data bank facility 691 Position control loops for NC machine Machining Data Center, Japan 685 tools, optimization of 453 Machining data collection and Production systems in batch manufacdissemination 717 ture 185 Machining testing, hardmetal cutting Programming 45,221,222,233 tools 725 'Agiepac' system 603 Magnetic forming of tubes 815 CADOT system 539 Management motivation in group see also Part programming technology 193 Punch shear and clearance in piercing Market requirements for NC turning 19 of thick steel plate 823 Milling machine, analysis of 553 Mini-computer 317 Quality control, hardmetal cutting in automotive styling 345 tools 725 in electrochemical machining 575 Multi-axis machines, volumetric Research and development unit 11 accuracy of 307 Roll forming, cold, of shapes of revolution 759 NC computer processing 259 Roll grinders, adaptive control 107 NC machine tools 25 Rolling, gear production by 751 APT part programming 239 cell system 149 Servo drives, high inertia de 447 Conversational NELAPI' 225 Servo systems, for NC machine tools 423 EXAPT system 245 hydraulic, for photographic pattern for large workpieces 401 generator 487 for small and medium batch pro- Sheet metal forming, sheared edge duction 349 deformability 831 heavy, user's critical analysis of 57 Slides, influence of guideways on Hungarian 391 dynamic behaviour 473 inspection 317 Slideway covers on high traverse speed introduction of 43 machine tools 509SUBJECT INDEX 841 Stress-temperature method for tool-life U.M.I.S.T., machine tool engineering 5 assessment 733 User's analysis of heavy machine tools 57 Surface finish, in diamond grinding 637 User's requirements of machine tools 53 produced by grinding 625 Utilization of machine tools 67 Surface topography on ground surface 677 Taylor's tool life relationship 135 Variety control in group technology 207 Thermal behaviour of NC machine tools 267 Vibration of machine tool slides 473 Thermal deformation of machine tool 275,285 Vibration analysis, finite element Time critical path analysis charts 79 Vibration method reduction for with continuous 545 Tool-life assessment, stress-temperature damping inserts 495 method for 733 Tool life relationship, Taylor's 135 Volumetric accuracy of multi-axis TOSIMO apparatus and devices 331 machines 307 Tube, magnetic forming 815 Tube-forming machine for axisymmetric Wankel engine cases, inspection of 323 and asymmetric components 799 Wire spark erosion techniques 603
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