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عدد المساهمات : 18996 التقييم : 35494 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
| موضوع: كتاب Occupational Safety and Health Simplified for the Industrial Workplace الجمعة 29 ديسمبر 2023, 11:51 am | |
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أخواني في الله أحضرت لكم كتاب Occupational Safety and Health Simplified for the Industrial Workplace Frank R. Spellman
و المحتوى كما يلي :
Contents Introduction vii 1 Occupational Safety and Health Practice 1 2 Safety and Health Terminology and Hispanic Outreach 25 3 Regulatory Requirements 49 4 Occupational Safety and Health Management 61 5 Industrial Hygiene Concepts—Including Ventilation and Noise Controls 85 6 Worker Right-To-Know 111 7 Emergency Response and Process Safety 129 8 Industrial Facility Design 157 9 Ergonomics and Manual Lifting 193 10 Toxic Substances and Hazardous Wastes 209 11 Noise Control 245 12 Fire, Welding, and Hot-Work Safety 257 13 PPE, First Aid, and Thermal Hazards 277 14 Confined Space Entry 301 15 Lockout/Tagout 333 16 Electrical Safety 339 17 Fall Protection 349 18 Pressure Vessel Safety 357 19 Rigging and Material Handling Safety 367 20 Radiation Safety 389 21 Machine Guarding 395 22 Worksite Security 411 23 Violence in the Industrial Workplace 421 24 Recordkeeping 435 Appendix: Sample Confined Space Certification Exam 441 Index 451 About the Author 471 Index abatement period, 27 absolute pressure (psia), 360 absorption, 27, 91, 219, 225 acceptable entry conditions, 304 acceptable lift (AL), 204–5 acceptable risk, 219 accident analysis, 27 accident investigation: accident reporting, 73–74; in analytical approach to hazard avoidance, 69–74; benefits, 74; company policy, 73; Employer’s First Report of Accident, 73–74; fact-oriented, 72; process, 72–74; purpose, 72; reducing repetition, 72 accident prevention, 3–5, 27, 71 accidents, 26–27, 70, 73–74, 152 accommodation, 27 accumulator, 360 ACGIH. See American Conference of Governmental Industrial Hygienists acoustics, 27 action level, 28 acts of nature, 71 acute, 28, 219 acute toxicity, 28 adjustable guards, 400 administrative controls: in back injury prevention, 201–5; control methods, 105–8; housekeeping practices, 107; noise control, 254; PEL and, 106–7; TLV and, 106–7; worker training and awareness, 108 adsorption, 28 AED. See Automated External Defibrillator aerosols, 28, 226, 286 affected employee, 334–35 Affordable Care Act (Obamacare), 16 Agency for Toxic Substances & Disease Registry (ATSDR), 216 AIHA. See American Industrial Hygiene Association air contamination, 28 air dose, 391 Airline Hose Mask systems, 285 airline respirators, 287–88 air pollution, 28, 212 air-purifying respirators, 283 air sampling, 28 air-supplying respirators, 283 alkaloid, 219 allergens, 28 Alpaugh, E. L., 295 AL. See acceptable lift ambient, 28 American Conference of Governmental Industrial Hygienists (ACGIH), 90, 94, 106, 113, 228 American Gas Association, 360 American Industrial Hygiene Association (AIHA), 34, 85 American National Standards Institute (ANSI), 90, 100, 160; on emergency eyewash/showers, 166; machine hazard warnings, 407–8, 408; Practice for Office Lighting, 161; website, 332, 392 American Petroleum Institute (API), 363452 Index American Red Cross, 293 American Society of Mechanical Engineers (ASME), 360, 365, 375; Boiler and Pressure Vessel Code, 359, 362, 363 Ames assay, 219 analytical approach to hazard avoidance: accident investigation, 70–74; hazard analysis, 68–69; hazard assessment, 70 Anderson, C. K., 200 anesthetic, 219 angle of loading, 369 animal toxins, 221, 222 ANSI. See American National Standards Institute anthrax, 221–22 anti-fatigue mats, 206 API. See American Petroleum Institute aprons, 280 arc welding, 269–70 Army Corps of Engineers, U.S., 136 arsenic, 92, 235; CCA, 211; changing form, 212; exposure, 212, 215; ingesting, 216; naturally occurring, 210 asbestos, 28, 86, 92, 202, 222, 286 asbestosis, 34, 86, 92, 222 ASME. See American Society of Mechanical Engineers asphyxiation, 28, 222, 303, 306, 308, 323 ASSE Dictionary of Safety Terms, 27 atmosphere: defined, 28; explosive, 30, 265; hazardous, 305; oxygen deficient, 36, 306; oxygen enriched, 306; stratified, 314, 328 atmospheric testing: confined space entry, 314, 327–29; duration, 328; evaluation testing, 327–28; instrument calibration, 329; OSHA and, 328–29; procedures, 327–28; for stratified atmospheres, 328; training, 328; verification testing, 328 at-risk behaviors, 75 ATSDR. See Agency for Toxic Substances & Disease Registry attendant, 304, 321–22 attenuation, 29, 249 audible range, 29, 249 audiogram, 29, 249 audiologist, 249 audiometric testing, 29, 248–50, 252–54 authorized employee, 335 authorized entrant, 304 authorized person, 29 auto-ignition temperature, 29 Automated External Defibrillator (AED), 293–94 avian influenza, 222 awareness: administrative controls, 108; barriers, 403; first aid, 293–94; hazardous waste, 209; OSH Act raising, 86; worker, 108 Ayoub, M., 201 background checks, 412 background noise, 249 back injuries: causes of, 198–99; controlling on-the-job, 199–201; statistics, 197–98. See also material handling back injury prevention, 197–99; administrative controls, 201–5; engineering controls, 203–5; recommended lifting procedures, 203; selection and, 201–2; training and, 203 baghouse, 29 banana oil, 286 Bardo, Robert, 422 barriers, 278, 311, 403 baseline audiogram, 249 baseline data, 29 basket hitch, 369 beams, 162–63, 163 behavior-based management models, 29; ABC principles of observation, 77; behavior modification theory and, 75–76; extinction, 76; for hazard avoidance, 75–77; human factors and, 77; identifying at-risk behaviors, 75; linked steps, 76; negative and positive reinforcement, 76; success and disadvantages, 77 behavior modification theory, 75–76 bel, 29 benchmarking: defined, 29; in hazard avoidance, 77–79; process, 78, 79; results and targets, 78; steps, 79 bending forces, 372 best-in-class programs, 77 Bhopal gas tragedy, 4–5, 111–13, 137 bioactive substances, 213 bioassay, 219 biohazard, 29 biological aerosols, 29 biological stressors, 89Index 453 biomechanical approaches to material handling, 199–201, 200 blanking and blinding, 304 blasting abrasive, 286 blocks, 403 bloodborne pathogens, 222, 293 Bloodborne Pathogens and Needlestick Prevention, 222 BOCA. See Building Officials and Code Administrators boiler code, 29 boots, 280 botulism, 222 Boyle’s Law, 29 brainstorming, 75 Brauer, R. L., 200, 258, 398 breathing resistance, 286 bridle wire rope sling, 369 briefing sessions, 18–19 Bugbee, P., 257 Building Officials and Code Administrators (BOCA), 159 Bureau of Labor Statistics, 199, 302, 353, 421 Bush, George W., 194–95 CAAA. See Clean Air Act Amendments cable laid endless sling-mechanical joint, 369 cable laid rope, 369 cable laid rope sling-mechanical joint, 369 cadmium, 92, 235, 268, 286, 306 Caillet, R., 199 Caligula, 211 calorie, 296 capable of being locked out, 335 capacitance grounds, 344 carbon monoxide, 28, 222, 230, 287–88, 314 carcinogens, 29, 219, 228–29 cardio-pulmonary resuscitation (CPR), 25, 293–94, 324 cardiotoxic effects, 227 carelessness, 350, 395 carpal tunnel syndrome, 29 Carson, R., 206, 209, 230, 231 Caruey, A., 334 casual factor, 30 catalyst, 29, 235 catastrophe, 30, 130, 137 Catteral, M. J., 200 caution, 21–22 CCA. See copper chromate arsenate CCPS. See Center for Chemical Process Safety CDC. See Centers for Disease Control Census for Fatal Occupation Injury Statistics, 421 Center for Chemical Process Safety (CCPS), 68, 143 Centers for Disease Control (CDC), 216, 421 central nervous system (CNC), 223–24, 227 CERCLA. See Comprehensive Environmental Response, Compensation, and Liabilities Act of 1980 Certified Industrial Hygienist (CIH), 328 Certified Safety Professional (CSP), 328 CFR. See Code of Federal Regulations Chapanis, A., 194 Charles’s Law, 30 chemical, 125 chemical cartridge respirators, 287 chemical change, 30 chemical engineering exposure, 4 chemical hazards, 30, 286 Chemical Hygiene Plan, 35 chemical name, 125 chemical spill, 30 chemical stressors, 89 chemical suits, 280 Chernobyl nuclear power disaster, 4–5, 389. See also radiation safety choker, 369 choker hitch, 369 chronic, 30, 219 CIH. See Certified Industrial Hygienist circuit breakers, 342 civil engineering exposure, 3 Claudius, 211 Clean Air Act Amendments (CAAA), 137 cleaning respirators, 286 clothing: aprons, coveralls, gloves, 280; checklist, 190; machine guarding and, 409; PPE, 108, 268 CNCI. See cyanogens chloride CNC. See central nervous system coating, 369 Code of Federal Regulations (CFR), 28, 35 coefficient of friction, 30 cold hazards, 298 cold stress, 298 collective leadership style, 65454 Index columns, 164–65 combustible gas indicator, 30 combustible liquids, 30, 125, 261–62 combustibles, 184–85, 263–65 combustion, 30 commercial chemical products, 235–36 common law, 54 common name, 125 company policy, 73, 355. See also safety policy competent person, 30 Comprehensive Environmental Response, Compensation, and Liabilities Act of 1980 (CERCLA), 238. See also Superfund Amendments and Reauthorization Act compressed gas, 125 compression forces, 372 conduction, 294 confined space entry: alternative protection methods, 325–27; assignment of on-site personnel, 321–22; atmospheric testing, 314, 327–29; attendance roster, 317; attendant duties, 321–22; authorized entrants’ duties, 321; barriers and shields, 311; certification exam, 319–20; Confined Space Entry Standard, 18; entry supervisor duties, 322; equipment testing and monitoring, 309–10; fatalities, 301–2; hierarchy of permit-required confined space entry, 325–27; ladders, 311–12; lighting, 310–11; non-entry rescue, 324–25; OSHA audit items, 329–31; OSHA’s Confined Space Entry Program, 302–7, 303; overview, 301–2; permit-required written program, 308–13; permit requirements, 316; permit system, 315–16; PPE, 310; pre-entry requirements, 314–15; rescue equipment, 312–13; rescue services, 323–24; rescue services by outside contractors, 324; terms and definitions, 304–7; training, 316–21; unauthorized entry and, 314; ventilating equipment, 310; workplace evaluation, 307–8 confined spaces: checklist, 181–82; defined, 30, 304; hot work in, 272; PPE and, 268; welding, 265–66 conflict resolution, 429 containers, 125; cutting used, 265; portable, 126; stationary, 127 containment, 30 contingency plan, 30 continuous lifting, 204 contractor training: briefing sessions and, 18–19; case study, 18; hostcontractor safety interface, 17–20; OSHA compliance and, 16–17; outside contractor safety briefing roster, 19, 20; profit and, 15–16; safety inspections and, 20; stopping operations and, 20 control methods: administrative controls, 105–8; engineering, 94; industrial hygiene, 93–108; industrial noise control, 100–105; ventilation, 94–100 controls: environmental controls checklist, 182–84; pressure vessel safety, 361; radiation safety, 392, 393; safety, 400–401; for workplace violence, 430–32; worksite security, 414. See also administrative controls; engineering controls convection, 294 copper chromate arsenate (CCA), 211 corrosive material, 30, 234 Cote, A., 257 cots, 280 cotton dust, 222 CoVan, J., 134 CPR. See cardio-pulmonary resuscitation criterion sound level, 249 critical or buckling load, 164 cross rod, 369 CSP. See Certified Safety Professional Cullen, L., 56 cumulative injury, 31 cumulative trauma, 31 customers, 80 custom houses, 11 cyanide, 219–20, 223, 236 cyanogens chloride (CNCI), 223 Dalton’s Law of Partial Pressures, 31 danger: IDLH, 283, 287, 306, 308; pressure vessel safety and, 357–58; signal word, 21–22 data protection, 417–18 Dateline, 56–57 decibel (dB), 31, 249 decontamination, 31 Delaney Clause, 221 density, 31Index 455 Department of Health and Human Services, U.S., 210 Department of Homeland Security (DHS), 34 Department of Labor, U.S., 334 Department of Transportation (DOT): employee training and, 12; on hazardous material, 232–33 depressurizing valve, 363 dermal contact, 219 dermatitis, 31 designated, 369 design load, 31 devices: electromechanical sensing, 401; energy isolating device, 335–36; feeding and ejection, 398, 402; gates, 402; lockout, 336; machine guarding, 400–402; overcurrent, 341; personal monitoring, 391; personal protective, 250; photoelectric sensing, 400; pointof-operation, 398; presence sensing, 400; pullback, 401; radiofrequency sensing, 400–401; restraint, 401; safety trip, 401; switching, 342; tagout, 336; temperature limit, 364; two-hand control, 401; two-hand trip, 402 DHS. See Department of Homeland Security dike, 31 dilute, 31 dilution ventilation, 99–100 dioxin (TCDD), 220 discharge, 364 distribution, 225, 288 distribution of stress, 162 dose, 31, 217, 391 dose response, 217, 218 dosimeter, 31 DOT. See Department of Transportation double block and bleed, 304 double hearing protection, 249–50 dual capacity doctrine, 56 ducts, 265 dusts, 31, 90, 93, 222, 226, 286 dynamic pressure, 360 ear plugs, 279 education, 13, 248, 253. See also training 88:10:2 ratio, 66–67 elastic buckling, 165 elastic stability, 165 electrical circuits, 347 electrical engineering exposure, 4 electrical grounding, 31, 345 “Electrical Grounding: Safe or Hazardous” (Lee), 345 electrical safety: checklist, 186–88; circuit breakers, 342; control of electrical hazards, 341–42; fuses, 341–42; grounding and bonding, 342–47, 343; interlocks, 342; lockouts, 342; lowvoltage systems installation, 341; OSHA and, 340; overcurrent devices, 341; over speed switch, 342; overview, 339–40; precautions for electrical circuits, 347; program elements, 340; switching devices, 342; thermal cutout, 342 electrolytes, 297 electromechanical sensing devices, 401 elephant trunk, 310 elevated falls, 354 Ellis, J. L., 349, 354 emergency eyewash/showers, 166 emergency lighting, 161 emergency plan, 31 emergency response: bottom line, 153–54; defined, 31, 133–34; emergency response plan, 132–36, 135, 136; OSHA and, 131–36; overview, 129–31; PSM and, 137–45; RMP and, 145–53 emergency response plan, 30, 132–36, 135, 136 employee participation, 141 employee training: acknowledgment of training and understanding statement, 14, 15; for all, 13; employee input, 15; frequency, 13–14; needs assessment, 13; New Employee Safety and Health Orientation Training, 13–14; OSHA, DOT, EPA and, 12; PSQ, 14; videotaping, 15; worker right-to-know, 123 employers: compensation fraud, 57; Employer’s First Report of Accident, 73–74; OSH Act requirements, 6; posting information checklist, 168 empowerment, 65 energized, 31, 335 energy: defined, 32; KE, 32, 35; PE, 32; stored pressure, 360; zero energy state, 38, 333 energy isolating device, 335–36 energy isolation, 333 energy source, 336456 Index enforcement, 13; approach to hazard avoidance, 65–66; machine guarding, 404–5; OSH Act, 59 engineering, 13; chemical engineering exposure, 4; civil engineering exposure, 3; definition, 26, 32; environmental engineering exposure, 4; hazard avoidance, 66–67; human factor, 34; industrial engineering exposure, 3 engineering controls: in back injury prevention, 203–5; defined, 32; in industrial hygiene, 94; industrial noise control, 103–4; noise control, 254 engineering rigging concepts: determining safety factor, 372; force vector quantities, 373; inclined plane, 380, 380–82, 381; materials and principles of mechanics, 382; parallelogram law, 376; resolution of forces, 371–75; for rigging safety, 370–82; slings, 375–79; triangle law, 373, 374 English markings, 22 engulfment, 304 entry, 304–5; primary routes of entry, 126; routes of entry, 219. See also confined space entry entry permit, 305 entry supervisor, 305 environmental engineering exposure, 4 environmental heat, 295 Environmental Protection Agency (EPA), 22, 113; CAAA duties, 137; employee training and, 12; on hazardous substances, 233; on hazardous waste, 230, 233–34; listed hazardous waste, 235–36; mandatory modeling parameters, 147–48; on pesticides, 220; PPCPs and, 215; RMP and, 134, 139, 145–46 Epidemiological Theory, 32 EP Toxicity Test. See extraction procedure equipment: checklist, 173–74; confined space entry, 309–10, 312–13; equipment grounds, 344–45; oxyacetylene, 271; protection, 417–18; rescue, 312–13; retrieval, 313; rigging safety, 385; worksite security, 414. See also personal protective equipment equivalent entity, 369 ergonomics: back injury prevention, 197–99, 201–6; controlling on-the-job back injuries, 199–201; defined, 32; final thoughts, 206; lower back pain and standing, 206; OSHA and, 193–95; overview, 193–96; program elements, 195, 196–97; stressors, 89 ergonomics program elements, 195; evaluation, 197; hazard identification, prevention, control, 196; management commitment and employee participation, 196; medical management, 196–97; training, 197 etiology, 32 evaporative cooling, 296 exclusive remedy, 56 excretion, 214, 226 exhaust ventilation, 96 explosions, 31, 135–38, 145, 226, 261, 357 explosives, 137–39, 160, 232; atmospheres, 265; defined, 125; LEL, 35; manufacturing, 161; UEL, 38 exposure, 32, 125, 219 exposure ceiling, 32 extinction, 76 extraction procedure (EP Toxicity Test), 234 extremely hazardous substances, 233 face shields, 279 facility design, 206, 278; codes and standards, 159–60; emergency eyewash/ showers, 166; fatality incident, 157; high hazard potential work areas, 161–62; illumination, 161; ladders, 165; loadbearing components, 162–65; minimum levels for industrial lighting, 161; personal and sanitation facilities, 165–66; plant layout, 160; safety inspection checklist, 166–90; workplace health and safety, 157–59 facility visibility, 416 failure mode and effect analysis (FMEA), 69, 145 fall arresting system, 32 fall protection: causes of falls, 349; defining problem, 350–54; elevated falls and, 354; factors at work in fall, 351–52; friction, momentum, gravity and, 351–52; measures, 354–55; overview, 349–50; policy, 355; program elements, 350; slips and, 352–53; stair falls and, 353–54; trips and, 353Index 457 fatalities, 395; confined space entry, 301–2; facility design, 157; industrial hygiene, 85; occupational safety and health practices, 1; PPE, 277; regulatory requirements, 49; safety and health management, 61; safety and health terminology, 25 fault tree analysis, 69, 145 f/cc. See fiber per cubic centimeter FDA. See Food and Drug Administration Federal Emergency Management Agency (FEMA), 136 feeding and ejection devices, 398, 402 FEMA. See Federal Emergency Management Agency fencing, 416 Ferry, Ted, 49–54, 74, 395, 396, 435 FEV1. See forced expiratory volume fiber per cubic centimeter (f/cc), 28 fire: defined, 32; Fire Emergency Plan, 260–61; Fire Prevention Plan, 259–60; fire safety, 258; fire triangle, 258, 259; flammable and combustible liquids, 261–62; hazards, 263; OSHA and fire safety, 258–59; overview, 257; prevention and control, 259–61; prevention and control checklist, 168–69; protection program, 259; temperature, fuel, oxygen for, 258, 259; welding safety, 263–66. See also heat fire extinguishers, 261, 263, 313 fire watch: hot work, 273–74; welding, 263–64 first aid: AED and, 293–94; awareness and training, 293–94; first aid kits, 313; overview, 292; services, 293 fit-testing: defined, 286; facial hair and, 290–91; initial and annual, 290; for leakage, 290; negative pressure check procedure, 290; positive pressure check procedure, 290; pre-use self-testing, 290; in respiratory protection, 289–91 fixed guards, 399 flammable aerosol, 125 flammable gas, 125 flammable liquids, 32, 261–62 flammable solid, 125 flash point, 32, 126 floods, 71, 135 floors, 163–64, 164, 264 FMEA. See failure mode and effect analysis Food Additives Amendment, 221 Food and Drug Administration (FDA), 221 foodborne illnesses, 223 foot-candle, 32 foot rails, 206 footwear, 206, 280 force: parallelogram, 382; resolution of, 371–75; tensile, compression, torsional, bending, 372; vector quantities, 373 forced expiratory volume (FEV1), 286, 291 forced vital capacity (FVC), 286, 291 forklifts checklist, 179–80 Foster, Jodi, 422 frangible discs, 364 frequency, 250, 400–401 friction, 30, 351–52 frostbite, 298 frostnip, 298 full-body harness, 313 fumes, 32, 93, 286 fungi, 223 furans, 220 fuses, 341–42 FVC. See forced vital capacity GAO. See General Accounting Office gas, 287; Bhopal gas tragedy, 4–5, 111–13, 137; characteristics, 226; combustible gas indicator, 30; defined, 32; flammable gas, 125; industrial health hazard, 93; Institute, West Virginia, gas spill, 5, 113; “Standards of Acceptable Concentrations of Toxic Dusts and Gases,” 90 Gasaway, D. C., 245–46 gas welding, 270–71 gate devices, 402 gathering ring, 370 gauge pressure (psig), 360 Geller, E. Scott, 75 General Accounting Office (GAO), 193 general ventilation, 99–100 GFCI. See ground-fault circuit interrupter The Ghost in the Looking Glass (Walkley), 11 GHS. See Globally Harmonized System Giachino, J., 271 Gifford, Kathy Lee, 12 Globally Harmonized System (GHS): HazCom alignment, 113–15; signal458 Index words and, 21–22; worker right-to-know communication, 115–17 gloves, 280 Goetsch, D. L., 157 goggles, 267, 267–68, 279 gravity, 351–52 grounded system, 33 ground-fault circuit interrupter (GFCI), 33, 311, 346, 346 grounding and bonding: capacitance grounds, 343; electrical safety, 342–47, 343; equipment grounds, 344–45; GFCI, 346, 346; grounding and grounded wire, 343; reactive grounds, 343; requirements, 345; resonant grounds, 343; solid grounds, 343; static electricity, 346; system ground, 343; voltage to ground, 343–44 growth industries, 3 guards: adjustable, 400; fixed, 399; interlocked, 399–400; for machine guarding, 399–400; point-of-operation, 398; self-adjusting, 400; welding, 263 Haddon, W., Jr., 27 Hammer, Willie, 70–72, 159, 339, 342, 359 Hammurabi, 159, 160 handle eye, 369 handles, 369 hand shields, 266–67 hand tools, 403 hantaviruses, 223 harassment, 425 hardhats, 66, 109, 279. See also helmets harm, 1, 418 Hawthorne Effect, 75 Hazard, W. G., 98 hazard analysis, 69; in analytical approach to hazard avoidance, 68–69; defined, 33; fault tree analysis, 69; FMEA, 69; what-if checklist, 68–69; what-if questions, 68 hazard assessment: in analytical approach to hazard avoidance, 70; defined, 33; PPE and, 281–82; RMP and, 146–47 hazard avoidance: analytical approach, 68–75; behavior-based models for, 75–77; benchmarking, 77–79, 78, 79; collective leadership style, 65; controlling, 63; dealing with unknown, 66; directing, 63; enforcement approach, 65–66; engineering approach, 66–67; management aspects, 62–65; organizing, 63; participative management, 64; planning, 63; PPE for, 67; psychological approach, 66; right way of, 62–65; TQM and, 79–80 hazard communication program, 123, 124–25 Hazard Communication Standard (HazCom), 35; audit items, 127–28; changes and worker right-to-know, 117–20; classification under, 117–18; defined, 33; definition of terms, 125–27; GHS alignment, 113–15; labels, 118, 119, 120, 124, 126; occupational safety and health professionals and, 120–25; OSHA mandate, 113–14; phase-in period, 116, 116–17; SDS requirement, 12, 114 hazard control, 33 hazard-free work places, 5 hazard identification, 33 Hazard Operability Analysis (HAZOP), 69; defined, 33; PSM and, 144–45 hazardous atmosphere, 305 hazardous chemical inventory list, 126 hazardous chemicals, 113, 126 hazardous material (HazMat): checklist, 185–86; defined, 33; DOT on, 232–33; hazardous waste, 232–33; release of, 133; responders, 130–31; teams, 136 Hazardous Material Identification System (HMIS), 120 hazardous substances: defined, 33; EPA and OSHA on, 233; hazardous waste, 233, 234 hazardous waste: America as throwaway society, 231–32; awareness of, 209; commercial chemical products, 235–36; defined, 33; EPA list, 235–36; EPA on, 230, 233–34; extremely hazardous substances, 233; handling, 230–31; hazardous chemicals, 233; hazardous material, 232–33; hazardous substances, 233, 234; ignitability, corrosive, reactive, toxicity, 234; legislation, 236–38; nonspecific source wastes, 235; origins, 236; OSHA’s hazardous waste standard, 238–39; overview, 233–35; RCRA on, 237–38; safety program, 239–41, 240; specific source wastes, 235Index 459 Hazardous Waste Operations and Emergency Response (HAZWOPER), 133 hazards, 219; action, 398–99; chemical, 30, 286; cold, 298; defined, 33; engineeringout, 341; fire, 263; health, 126; industrial health, 92–93; PPE and, 277; workplace violence checklist, 432–33. See also thermal hazards hazard statement, 118 hazard warning, 126 HazCom. See Hazard Communication Standard HazMat. See hazardous material HAZOP. See Hazard Operability Analysis HAZWOPER. See Hazardous Waste Operations and Emergency Response HCN. See hydrogen cyanide health, 51; Department of Health and Human Services, U.S., 210; hazards, 126; IDLH, 283, 287, 306, 308; industrial hazards, 92–93; New Employee Safety and Health Orientation Training, 13–14; ventilation and health protection, 268–69; workplace, 157–59. See also National Institute for Occupational Safety and Health; Occupational Safety and Health Act; Occupational Safety and Health Administration; occupational safety and health practices; occupational safety and health professional; safety and health management; safety and health terminology hearing acuity tests, 202 hearing conservation: defined, 33; Hearing Conservation Record, 250; OSHA Hearing Conservation Standard, 247–51; program, 246 hearing loss, 245 hearing protection, 252–53 heat: body’s response to, 295–96; cramps, 297; defined, 296; disorders, 296–97; environmental, 295; exhaustion, 297; fatigue, 297; metabolic, 35, 294–95, 296; radiant, 36, 295; rashes, 297; stress, 295; terms and definitions, 296 heatstroke, 33 heavy metals, 220 HEHS, 193–94 Heinrich, H. W., 66–67 helmets, 266–67, 279 hematoxic effects, 227 Henry, K., 411 hepatotoxic effects, 227 hertz (Hz), 250 high-radiation area, 391 Hinckley, John, Jr., 422 Hispanic outreach: English to Spanish dictionary, 40–47; examples, 40; OSHA priority, 38; OSHA Workplace Poster, 39; tools, 38 hitch, 369 HMIS. See Hazardous Material Identification System Homeland Security, 34 Hood, Thomas, 12 hot tap, 336 hot work: checklist, 175–77; in confined spaces, 272; defined, 34; fire watch requirements, 273–74; overview, 257, 271–72; permit procedure, 271–73, 273, 305; permits, 140, 142. See also fire; welding human factor engineering, 34 hurricanes, 71 hydrogen cyanide (HCN), 223 hypothermia, 298 Hz. See hertz Iacocca, Lee, 79 IAQ. See Indoor Air Quality IARC. See International Agency for Research on Cancer ICRP. See International Commission on Radiological Protection IDLH. See Immediately Dangerous to Life or Health ignitability, 234 ignition temperature, 34 IH. See industrial hygienist illumination, 32, 34, 161 Immediately Dangerous to Life or Health (IDLH), 283, 287, 306, 308 immediate use, 126 immune system, 227 impulse noise, 34 inclined plane, 380, 380–82, 381 individual susceptibility, 218 Indoor Air Quality (IAQ), 34 industrial engineering exposure, 3 industrial health hazards, 92–93460 Index industrial hygiene: control methods, 93–108; defined, 34; fatality incident, 85; industrial health hazards and, 92–93; industrial toxicology and, 90–92; organization size and type, 87; overview, 85–89; PPE, 108–9; workplace stressors and, 88–89 industrial hygienist (IH), 66, 86–88, 90 industrial noise control: as control method, 100–105; daily noise dose, 103; determining noise levels, 100–103; engineering controls, 103–4; permissible noise exposures, 101, 102; vibration control, 104–5 industrial toxicology: exposure and, 91; industrial hygiene and, 90–92; ingestion, injection, absorption, inhalation, 91; overexposure effects, 92; short- and longterm effects, 92; threshold levels and, 90; toxicity and, 90 Industrial Ventilation: A Manual of Recommended Practice, 94 inerting, 306, 309 infrared radiation, 390–91 ingestion, 34, 91, 126, 165, 216 injuries, 34; Census for Fatal Occupation Injury Statistics, 421; cumulative, 31; definition, 26; Injuries Resulting From Falls on Stairs, 353; Log and Summary of Occupational Injuries and Illnesses, 35; machine-related, 397; maiming, 395; RSI, 197. See also back injuries; back injury prevention insecticides, 219, 224 inspections: contractor training and, 20; facility design, 166–90; machine guarding, 404–5; pressure vessel safety, 365; recordkeeping, 439; regulatory requirements, 51–53; respirators, 288–89; rigging safety, 385–86 Institute, West Virginia, gas spill, 5, 113 interlocked guards, 399–400 interlocks, 34, 342 International Agency for Research on Cancer (IARC), 113, 228 International Commission on Radiological Protection (ICRP), 230 ionizing radiation, 34, 391–92, 393 irritants, 34, 224 irritant smoke, 287, 290. See also stannic oxychloride isolation, 88, 94, 254, 306, 333 JHA. See Job Hazard Analysis jigs, 403 job hazard analysis, 34 Job Hazard Analysis (JHA), 75 John Wayne syndrome, 302 Kaliokin, Alex, 202 KCN. See potassium cyanide Kelleher, M. D., 421–25 KE. See kinetic energy Keyserling, W. M., 205 kinetic energy (KE), 32, 35 kneeling pads, 280 Kohr, R. L., 349 labels: defined, 126; HazCom, 118, 119, 120, 124, 126; NFPA Hazardous Chemical Label, 126 Laboratory Safety Standard, 35 ladders, 165, 311–12; checklist, 172–73 LD50/LC50. See Lethal Dose 50/Lethal Concentration 50 lead toxicity, 92, 211–12 Lee, R. H., 345 Legionnaires’ disease, 223 LEL. See lower explosive limit LEPCs. See Local Emergency Planning Committees Lethal Dose 50/Lethal Concentration 50 (LD50/LC50), 218 LFL. See Lower Flammable Limit lighting, 161, 161, 310–11 light radiation, 390–91 lightsticks, 311 line breaking, 306 links, 369, 370 load-bearing components: beams, 162–63, 163; columns, 164–65; distribution of stress, 162; in facility design, 162–65; floors, 163–64, 164 Local Emergency Planning Committees (LEPCs), 136 local exhaust ventilation, 98–99, 99 lockout, 336 lockout device, 336Index 461 lockout/tagout procedure: checklist, 169–70; defined, 35; electrical safety, 342; elements, 335; informing outside contractors, 338; machine guarding, 409; overview, 333–34; sample, 336–38; terms and definitions, 334–36; when authorized employee is absent, 337–38 Log and Summary of Occupational Injuries and Illnesses, 35 loss, 35, 245 lower back pain, 206 lower explosive limit (LEL), 35 Lower Flammable Limit (LFL), 259 low-voltage systems installation, 341 machine guarding: accessories, 403; awareness barriers, 403; basics of, 396–99; checklist, 174–75, 405–7; clothing and jewelry and, 409; common methods, 399–403; devices, 400–402; feeding and ejection devices, 398, 402; guards, 399–400; hand tools, 403; by location and distance, 402–3; lockout/ tagout, 409; machine hazard warnings, 407–8, 408; machine-related injuries, 397; mechanical motion and action hazards, 398–99; overview, 395; pointof-operation devices, 398; point-ofoperation guards, 398; program elements, 397; purpose of, 396; push sticks, blocks, jigs, 403; required types, 398; safeguarding defined, 396, 398; safe work practices, 403–4; shields, 403; spreaders, 403; training, enforcement, inspections, 404–5 machine hazard warnings, 407–8, 408 maiming injuries, 395 Management Information Systems (MIS), 417–18 manometer, 97 Mansdorf, S. Z., 277, 357 manual lifting, 198; AL and MPL, 204–95; occasional and continuous, 204; recommended procedures, 203; Work Practices Guide for Manual Lifting, 201, 204–5 Manuele, F. A., 74 master link, 370 Material Data Safety Sheet (MDSS), 325 material handling: biomechanical approaches, 199–201, 200; checklist, 189–90; NIOSH, 199; physiological approach, 201; Material Safety Data Sheet (MSDS), 35 Mathis, T., 75 maximum acceptable weight of load (MAWL), 201 maximum permissible lift (MPL), 204–5 McElroy, F. E., 262 McSween T., 75, 77 means of retrieval, 313 mechanical coupling link, 370 mechanical state, 333 medical emergencies, 132 medical monitoring, 35 medical pathology, 250 medical records, 439–40 medical surveillance, 291 mercuric nitrate, 223 mesothelioma, 92, 222 metabolic heat, 35, 294–95, 296 metabolism, 225–26, 295, 297 metal mesh, 369 methyl alcohol, 223 methylene chloride, 223 methyl isocyanate (MIC), 223 Meyer, Eugene, 389 microwave radiation, 390–91 MIC. See methyl isocyanate Minter, J. G., 145 MIS. See Management Information Systems mists, 35, 93, 287 Mital, A., 201 mixture, 31, 121, 126 molds, 35, 223 momentum, 351–52 monitoring: equipment testing and, 309–10; medical, 35; noise levels, 247, 251–52; personal monitoring devices, 391 Moretz, S., 238 MPL. See maximum permissible lift MSDs. See musculoskeletal disorders MSDS. See Material Data Safety Sheet; Material Safety Data Sheet musculoskeletal disorders (MSDs), 40, 193, 195 mutagens, 219, 228–29 mycotoxins, 35462 Index NaCN. See sodium cyanide National Coalition on Ergonomics (NCE), 195–96 National Electric Code (NEC), 150, 269–70, 340 National Fire Prevention Code, 159 National Fire Protection Association (NFPA), 120, 160, 258 National Institute for Occupational Safety and Health (NIOSH), 28, 113; on carcinogens, 228; material handling and, 199; Occupational Health Guidelines for Health Hazards, 92; Work Practices Guide for Manual Lifting, 201, 204–5 National Priorities List (NPL), 238 National Safety Council (NSC), 199, 258, 302, 333, 349, 367 natural disasters, 34, 71, 135 NCE. See National Coalition on Ergonomics NEC. See National Electric Code negative consequences/punishment, 76 negative pressure check procedure, 290 negative reinforcement, 76 NEL. See no effect level nephrotoxic effects, 227 Nero, 211 Newton’s second law of motion, 372 NFPA Hazardous Chemical Label, 126 NFPA. See National Fire Protection Association NIOSH. See National Institute for Occupational Safety and Health NOAEL. See no observed adverse effect level no effect level (NEL), 218 noise control: administrative and engineering controls, 254; audiometric testing, 252; checklist, 188–89; hearing conservation program, 246; hearing protection, 252–53; monitoring program, 251; occupational noise exposure, 248; overview, 245–47; permissible noise exposures, 249; recordkeeping, 253–54; safe work practices, 253; sound level survey, 251–52; training, 253; written program, 248–51. See also OSHA Hearing Conservation Standard noise dose, 250 noise dosimeter, 250 noise hazard area, 250 noise hazard work practice, 250 noise level measurement, 250 noise reduction ratio, 250 nonionizing radiation, 35, 390–92, 393 non-permit confined space, 306, 308 nonspecific source wastes, 235 no observed adverse effect level (NOAEL), 217–18 normal production operation, 336 NPL. See National Priorities List NSC. See National Safety Council OCA. See offsite consequence analysis occasional lifting, 204 Occupational Health magazine, 238 occupational noise exposure, 248 Occupational Safety and Health Act (OSH Act), 35; employer requirements, 6; enforcement, 59; General Duty Clause, 8; for occupational safety and health professionals, 5–8; passage, 85; raising awareness, 86; workers’ rights, 6, 8 Occupational Safety and Health Administration (OSHA): on accidents, 70; action level use, 28; atmospheric testing and, 328–29; Bloodborne Pathogens and Needlestick Prevention, 222; compliance and contractor training, 16–17; confined space entry audit items, 329–31; Confined Space Entry Program, 302–7, 303; Confined Space Entry Standard, 18; electrical safety and, 340; emergency response and, 131–36; employee training and, 12; English markings and, 22; ergonomics and, 193–95; exposure limits, 106; fire safety and, 258–59; General Duty Clause, 194; on hazardous substances, 233; hazardous waste standard, 238–39; HazCom mandated, 113–14; Hispanic outreach as priority, 38; job safety health poster, 7; lockout/ tagout procedure, 35, 333–38; machine hazard warnings, 408; Occupational Health Guidelines for Health Hazards, 92; Occupational Safety and Health Standards for General Industry, 304; OSHA Subpart Q, 262–63; OSHA- 200/300 logs, 17; PPE requirements, 281–82; PPE standard, 279–82, 280; pressure vessel safety requirements, 359;Index 463 radiation safety requirements, 391–93; recordkeeping requirements, 437; regulating worker health and safety, 158; respiratory protection standard, 284–85, 285; rigging safety standard, 367 occupational safety and health practices: contractor training, 15–21; employee training, 12–15; fatality incident, 1; organization’s safety policy, 9–12; signal words, 21–22 occupational safety and health professionals: bottom line in industry, 21; chemical engineering exposure, 4; civil engineering exposure, 3; electrical engineering exposure, 4; environmental engineering exposure, 4; HazCom and, 120–25; industrial engineering exposure, 3; knowledge and expertise, 2; mechanical engineering exposure, 3–4; OSH Act for, 5–9; OSHA Standards and, 8–9; overview, 2–3; preventing major accidents and disasters, 3–5; regulatory influence, 5–8 Occupational Safety Management and Engineering (Hammer), 70–72, 342 Office of the Federal Register, 315–16 offsite, 152 offsite consequence analysis (OCA), 146–47, 151 Olishifski, J. B., 85 organic peroxide, 126 organochlorine insecticides, 224 organophosphate insecticides, 224 OSHA auditor, 19, 51, 127–28, 324, 328–29, 436 OSHA Form 300, 36 OSHA Hearing Conservation Standard: audiometric testing, 152; education and training, 248, 253; hearing protection, 252–53; medical surveillance, 247; monitoring noise levels, 247, 251–52; for noise control, 247–48; personal protection and, 247–48; recordkeeping, 253–54; safe work practices, 253; written program, 248–51 OSHA. See Occupational Safety and Health Administration OSHA Standards: occupational safety and health professionals and, 8–9; recordkeeping, 440 OSHA-200/300 Log, 17, 35, 437–39 otolaryngologist, 250 otoscopic examination, 250 outside contractor safety briefing roster, 19, 20 overcurrent devices, 341 oxidation, 36 oxidizer, 36, 126 oxyacetylene equipment, 271 oxygen bottles, 313 oxygen deficiency, 287 oxygen deficient atmospheres, 36, 306 oxygen enriched atmosphere, 306 paradichlorobenzene, 224 parallelogram law, 374–75 participative management, 64 particulate matter, 32, 36, 287 particulates, 93, 287 PCBs, 224 Peirce, D., 89 PEL. See permissible exposure limit permanent threshold shift (PTS), 250 permissible exposure limit (PEL), 36, 106–7, 287 permit-required confined space, 306, 308 permit space program, 306 personal and sanitation facilities, 165–66 personal monitoring devices, 391 personal protective device, 250 personal protective equipment (PPE), 5, 35, 241; case study, 278–79; checklist, 170; classifications, 279–82; clothing, 108, 268; confined space entry, 310; confined spaces, 268; defined, 36; drawbacks and problems, 108–9; fatality incident, 277; goggles, 267, 267–68; hand shields, 266–67; hazard assessment and, 281–82; for hazard avoidance, 67; hazards and, 277; head, eye, hand, foot protection, 108; helmets, 266–67; industrial hygiene and, 108–9; need for, 277; OSHA requirements, 281–82; OSHA standard, 279–82, 280; overview, 277–78; providing barrier, 278; railing and welding cable, 266; respiratory protection, 108; role of, 157–58; training, 282; welding, 266–68. See also respiratory protection; specific equipment Personnel Qualification Standard (PSQ), 14464 Index PE. See potential energy pesticides, 21, 209–12, 219–23, 232, 236 pharmaceuticals and personal care products (PPCPs), 213–15 PHA. See Process Hazard Analysis Phillips Petroleum Company explosion, 137 photoelectric sensing devices, 400 physical hazard, 126 physical stressors, 89 physiological approach to material handling, 201 pictogram, 118 pilot tube, 98 pipes, 189, 265 plague, 224 plant layout, 160 plant toxins, 220 Plog, B. A., 85 PM. See preventive maintenance point-of-operation devices, 398 point-of-operation guards, 398 Poisson processes, 67 pollutants, 35, 210, 213, 230 polyvinyl chloride (PVC), 224 portable container, 126 positive pressure check procedure, 290 positive reinforcement, 75–76 potassium cyanide (KCN), 223 potential energy (PE), 32 pounds per square inch (psi), 28 PPCPs. See pharmaceuticals and personal care products PPE. See personal protective equipment precautionary statement, 118 preliminary assessment, 36 presbycusis, 250 presence sensing devices, 400 pressure, 36; Boiler and Pressure Vessel Code, 362, 363; Dalton’s Law of Partial Pressures, 31; dynamic, 360; negative pressure check procedure, 290; positive pressure check procedure, 290; psia, 360; psig, 360; SP, 96–98, 360; standard atmospheric, 360; standard water pressure, 360; stored pressure energy, 360; ventilation total, 96–98; VP, 96–98; water, 360 pressure regulator, 360 pressure relief systems: depressurizing valve, 363; discharge, 364; frangible discs, 364; in pressure vessel safety, 362–64; relief valves, 363; safety valve, 363; shut-off valves, 363; temperature limit devices, 364; water draws, 364 pressure relief valve, 360 pressure vessel safety: checklist, 177–79; controls, 361; dangers of high and low pressure, 357–58; OSHA requirements, 359; overview, 357–58; pressure definitions, 359–61; pressure relief systems, 362–64; pressure vessel defined, 358–59; program elements, 358, 361–65; proof testing, 362; required inspections, 365; training, 361–62; written safe work practices, 361 preventive maintenance (PM), 166 primary routes of entry, 126, 219 Process Hazard Analysis (PHA), 139, 141, 147; checklist, 144; what-if checklist, 144; what-if questions, 143–44 process safety management (PSM): application, 138–40; compliance audits, 143; contractors, 142; definition of terms, 138; emergency response and, 137–45; employee participation, 141; fault tree analysis, 145; final word on, 143–45; FMEA and, 145; HAZOP and, 144–45; hot work permits, 140, 142; incident investigation, 142; management of change, 142; mechanical integrity, 142; operating procedures, 141–42; PHA, 139, 141, 143–44; planning and response, 142; pre-startup safety review, 142; process safety information, 141; RMP similarities and differences, 150–52; SDS, 139; SOPs, 140; trade secrets, 143; training, 142 Profiling the Lethal Employee: Case Studies of Violence in the Workplace (Kelleher), 421–25 prohibited condition, 306 proof load, 370 proof test, 370 protection from harm, 418 psia. See absolute pressure psig. See gauge pressure psi. See pounds per square inch PSM. See process safety management PSQ. See Personnel Qualification Standard psychological approach hazard avoidance, 66Index 465 psychological approach to material handling, 201 PTS. See permanent threshold shift pullback devices, 401 pulmonary effects, 227 pulmonary function, 202 purging, 265 The Purple Book, 115 push sticks, 403 Putnam, A., 197–98 PVC. See polyvinyl chloride pyrophoric, 126 rad, 391 radiant heat, 36, 295 radiation: defined, 36, 220, 391; ionizing, 34, 391–92, 393; nonionizing, 35, 390–91, 393; ultraviolet, light, infrared, and microwave, 390–91 radiation area, 391 radiation safety: controls, 392, 393; ionization and, 390; nonionizing radiation and, 390–91; OSHA requirements, 391–93; overview, 389; program elements, 390; terms and definitions, 391; training, 392 radioactive materials, 220, 389, 391 radiofrequency sensing devices, 400–401 radios, 313 rated capacity, 370 RCRA. See Resource Conservation and Recovery Act reactive, 36, 234 reactive grounds, 343 reactivity hazard, 36 recordkeeping: bottom line, 440; CYA file, 436; medical records, 439–40; OSHA requirements, 437; OSHA Standards, 440; OSHA-200/300 Log, 437–39; overview, 435–37; training and inspection records, 439 regulatory requirements: costly modifications and, 51; fatality incident, 49; inspections, fines, legal hearings, 51–53; network of confusing and constraining rules and standards, 51; OSH Act enforcement, 59; overview, 49–54; record keeping and paperwork burden, 53; Title 29, 58; workers’ compensation, 54–57 relief valves, 363 rem, 391 repetitive strain injury (RSI), 197 reportable quantity (RQ), 36 representative exposure, 250 reproductive system, 228 rescue and retrieval line, 313 rescue equipment, 312–13 rescue service, 306 resonant grounds, 343 Resource Conservation and Recovery Act (RCRA), 36, 233–34; on hazardous waste, 237–38; tracking, permitting, disposal control systems, 237 respirators, 279; airline, 287–88; airpurifying, 283; air-supplying, 283; chemical cartridge, 287; cleaning respirators, 286; defined, 283, 287; inspection, maintenance, cleaning, storage, 288–89; SCBA, 283, 285, 288, 310; selection and distribution, 288 respiratory hazard, 287 respiratory protection: documentation procedures, 292; medical surveillance, 291; OSHA Standard, 284, 284–85; overview, 282–83; program, 283–92, 284; program evaluation, 292; respirator fit-testing, 289–91; respirator inspection, maintenance, cleaning, storage, 288–89; respirators, 283, 287–88; respirator selection and distribution, 288; responsibilities, 285–86; terms, 286–87; training, 291 restraint devices, 401 restricted area, 391 retrieval equipment, 313 retrieval system, 307 ricin, 224 Ridge, Tom, 411 rigging safety: chains, 384; checklist, 179; engineering concepts, 370–82; inspections, 385–86; OSHA standard, 367; overview, 367–68; proof testing equipment, 385; rope slings, 383–84; safe work practices, 386–87; terms and definitions, 369–70; training, 384–85; wire rope, 384; written program, 368, 368–70 “right to know” station binder, 126 “right to know” work station, 127 risk, 36, 215–20, 230466 Index risk assessment, 37, 229–30 risk characterization, 37 risk management, 37 Risk Management Planning (RMP): definitions and requirements, 149; emergency response and, 145–53; environmental receptor, 149; EPA and, 134, 139, 145–46; hazard assessment, 146–47; plan versus program, 146; prevention program, 148; process, 149; program levels, 149–50; PSM similarities and differences, 150–52; public receptor, 149; regulated substance, 149; requirements, 146; response program, 148–49; SIC codes, 150; stationary source, 149; summary, 152–53; terms, 152; threshold quantity, 149; vessel, 149 routes of entry, 219 RQ. See reportable quantity RSI. See repetitive strain injury rupture disc, 361 saccharin, 287 safeguarding, 396, 398 safety: definition, 26, 37; view of, 1. See also electrical safety; National Institute for Occupational Safety and Health; Occupational Safety and Health Act; Occupational Safety and Health Administration; occupational safety and health practices; occupational safety and health professionals; pressure vessel safety; process safety management; radiation safety; rigging safety; specific topics safety and health management: bottom line, 62–65; fatality incident, 61; hazard avoidance concepts, 65–80; hazard avoidance management aspects, 62–65; overview, 61 Safety and Health: Management Planning (Ferry), 51 safety and health terminology: accident definition, 26–27; fatality incident, 25; overview, 26; terms, 27–38 Safety Compliance Alert, 194 safety controls, 400–401 Safety Data Sheets (SDS), 114, 120, 127; for caustics, 166; location of, 123; minimum information for, 121–22; in PSM, 139 safety policy, 10; legal ramifications of workplace provisions, 9–10; tell-it-likeit-is, 9; Victorian seamstress case study, 10–12 safety standard, 37 safety trip devices, 401 safety valve, 363 safe work practices: arc welding, 269–70; fiber and synthetic rope slings, 386–87; gas welding, 270–71; machine guarding, 403–4; noise control, 253; OSHA Hearing Conservation Standard, 253; pressure vessel safety, 361; rigging safety, 386–87; workplace violence, 433–34 SARA. See Superfund Amendments and Reauthorization Act SARS. See Severe Acute Respiratory Syndrome SCBA. See self-contained breathing apparatus Schaeffer, Rebecca, 422 SDS. See Safety Data Sheets secondary containment, 37 security assessment, 37 selective toxicity, 216 self-adjusting guards, 400 self-contained breathing apparatus (SCBA), 283, 285, 288, 310 selvage edge, 370 sensitive sub-population, 218 sensitivity, 219 sensitizers, 37 sensorineural, 251 September 11, 2001 terrorist attacks, 411, 415 Severe Acute Respiratory Syndrome (SARS), 224 shields: confined space entry, 311; face, 279; hand, 266–67; machine guarding, 403 shoe inserts, 206 shoes, 280 short term exposure limit (STEL), 37 SIC codes, 150 sick water, 212–15 signal words, 118, 127; danger, warning, caution, 21–22; English markings, 22; GHS and, 21–22 significant accidental release, 152 Silent Spring (Carson), 231 silica, 37, 224Index 467 sit/stand chairs, 206 Skinner, B. F., 29, 75–76 sling manufacturer, 370 slings, 376; alloy steel chain sling load angle factors, 379; angle and load examples, 378; chain, 384; defined, 370; examples, 375–79; rated sling loads, 379; rope, 383–84; safe work practices, 386–87 slips, 352–53 Slote, L., 363 smallpox, 224 Smith, R. B., 230 smoke, 93, 287, 290 sodium cyanide (NaCN), 223 solid grounds, 343 solvents, 220 “Song of the Shirt” (Hood), 12 SOPs. See Standard Operating Procedures sound level, 251 sound level meter, 251 sound level survey, 251–52 specific gravity, 37 specific source wastes, 235 speed switch, 342 spiral, 370 spirometric evaluation, 287 spreaders, 403 SP. See static pressure stair falls, 353–54 standard atmospheric pressure, 360 Standard Operating Procedures (SOPs), 140 “Standards of Acceptable Concentrations of Toxic Dusts and Gases,” 90 standard water pressure, 360 standing, 206 stannic oxychloride, 287 static electricity, 346 static pressure (SP), 96–98, 360 stationary container, 127 stationary source, 152 STEL. See short term exposure limit Sterlington, Louisiana, explosion, 137 stored pressure energy, 360 strand laid endless sling-mechanical joint, 370 strand laid rope, 370 stratified atmosphere, 314, 328 stressors, 88–89 sulfur dioxide, 92, 133 Sultana explosion, 357 Superfund Amendments and Reauthorization Act (SARA), 13, 228, 233 Superman Scenario, 67 supply ventilation, 96 sweatshops, 12 switching devices, 342 system ground, 343 tagout, 336. See also lockout/tagout procedure tagout device, 336 talc, 222 target organ, 219 TCDD. See dioxin TCLP. See Toxicity Characteristics Leaching Procedure technological advances, 3 temperature limit devices, 364 temporary employees, 16 temporary threshold shift (TTS), 251 tensile force, 372 teratogens, 219, 228–29 terrorism, 34, 415, 422 testing, 307; equipment for confined space entry, 309–10; proof testing, 362, 385. See also atmospheric testing; audiometric testing; fit-testing thalidomide, 224 thermal cutout, 342 thermal hazards: conduction and, 294; convection and, 294; environmental heat and, 295; metabolic heat and, 294–95; overview, 294; radiant heat and, 295; thermal comfort and, 294–95 threat assessment team: hazard assessment, 412–13; workplace security analysis, 413; workplace survey, 413; for worksite safety, 412–13 threatening behavior, 425 Three Mile Island nuclear power disaster, 4–5, 389. See also radiation safety three-way winch system, 313 threshold dose, 217–18 threshold limit value (TLV), 113; administrative control and, 106–7; carcinogens and, 228; defined, 37 throwaway society, 231–32 time, 80 time-weighted average (TWA), 28, 37, 249, 251468 Index Title 29, 58 TLV. See threshold limit value torsional forces, 372 total quality management (TQM), 65; defined, 37; elements and characteristics, 80; hazard avoidance and, 79–80 toxic, 216 toxicant, 216 toxic effects, 216 toxic effects = potency x exposure, 229 toxicity, 37, 219–20; factors affecting, 225–26; hazardous waste, 234; industrial toxicology and, 90; scale of relative toxicity, 220 Toxicity Characteristics Leaching Procedure (TCLP), 234, 235 toxicology: carcinogens, mutagens, teratogens, 228–29; chemical and biological toxins and effects, 221–25; chemical world and, 210–15; classification of toxic agents, 220–21; classification of toxic materials, 226–27; defined, 37, 209; definitions, 219–20; factors affecting toxicity, 225–26; industrial, 90–92; for industrial workplace, 209–10; overview, 209; risk and, 215–20; risk assessment, 229–30; scale of relative toxicity, 220; sick water, 212–15; targets affected by toxins, 227–28; terms, 216–19; toxic effects = potency x exposure, 229 toxic symptom, 216 toxins: animal, 221, 222; chemical and biological and effects, 221–25; defined, 216; inhaled, 11; mycotoxins, 35; plant, 220; targets affected by, 227–28 TQM. See total quality management trade secrets, 120, 138, 143, 153 training: administrative controls, 108; atmospheric testing, 328; back injury prevention and, 203; confined space entry, 316–21; ergonomics program element, 197; first aid, 293–94; IH, 87; machine guarding, 404–5; noise control, 253; OSHA Hearing Conservation Standard, 248, 253; PPE, 282; pressure vessel safety, 361–62; PSM, 142; radiation safety, 392; recordkeeping, 439; respiratory protection, 291; rigging safety, 384–85. See also contractor training; employee training trenchfoot, 298 triangle law, 373, 374 trips, 353 TTS. See temporary threshold shift tuberculosis, 11 tularemia, 224 TWA. See time-weighted average two-hand control devices, 401 two-hand trip devices, 402 two-way winch system, 313 typhoons, 71 Tyvek, 107 UEL. See upper explosive limit UFC. See Uniform Fire Code UFL. See Upper Flammable Limit ullage, 361 ultraviolet radiation, 390–91 Uniform Fire Code (UFC), 159 United Nations Hazard Class Number System, 232–33 United Steelworkers of America (USWA), 194–95 unrestricted area, 391 unsafe condition, 37–38 unstable reactive chemical, 127 upper explosive limit (UEL), 38 Upper Flammable Limit (UFL), 259 USWA. See United Steelworkers of America vacuum, 360 vapor, 93, 220, 226, 287. See also fumes; mists velocity pressure (VP), 96–98 ventilation: components, 96; concepts, 95–98; as control method, 94–100; exhaust and supply, 96; functions, 95; general and dilution, 99–100; industrial, 94; local exhaust, 98–99, 99; SP, 96–98; spray paint operations checklist, 180–81; supply, 96; total pressure, 96–98; VP, 96–98; welding, 268–69 vents, 265 verbal abuse, 425 vertical hitch, 370 VHFs. See viral hemorrhagic fevers vibration control, 104–5 Victorian seamstress case study, 10–12 vinyl chloride, 224–25 violence. See workplace violence viral hemorrhagic fevers (VHFs), 225Index 469 voltage to ground, 343–44 VP. See velocity pressure vulnerability assessment, 38 Walkley, Christina, 11 Wal-Mart, 12 warnings: hazard, 126; machine hazard, 407–8, 408; signal words, 21–22; of workplace violence, 429–30 waste: defined, 80; nonspecific source, 235; specific source, 235. See also hazardous waste wastewater, 214 water draws, 364 water pressure, 360 Weeks, W., 271 welding: arc welding, 269–70; authorization, 264; combustible cover, 265; combustible material, 263; combustible walls, 265; confined spaces, 265–66; cutting used containers, 265; defined, 262; ducts, 265; fire extinguishers, 263; fire hazards, 263; fire precautions, 265; fire prevention and protection, 263–66; fire watch, 263–64; floors, 264; gas welding, 270–71; guards, 263; managers and supervisors, 266; OSHA Subpart Q, 262–63; overview, 257; pipes, 265; PPE, 266–68; prohibited areas, 264–65; relocation of combustibles, 265; restrictions, 263; safety program, 263–69, 264; ventilation and health protection, 268–69; venting and purging, 265 windchill factor, 298 wire rope, 384 work center, 127–28, 315, 416 work center supervisors, 13, 21, 73, 127, 288–89, 291 worker right-to-know: better communication with GHS, 115–17; Bhopal gas tragedy and, 111–13; changes to HazCom and, 117–20; employee training, 123; hazard communication program, 123, 124–25; Hazard Communication Right to Know Stations, 14; HazCom and occupational safety and health professionals, 120–25; HazCom audit items, 127–28; HazCom terms, 125–27; overview, 112–14 workers: OSH Act rights, 6, 8; OSHA regulating health and safety, 158; training and awareness, 108; USWA, 194–95; in worksite security, 414–15 workers’ compensation: defined, 38; exclusive remedy, 56; financing, 55; fraud, 56–57; insurance companies and, 55; objectives of laws, 54–55; regulatory requirements, 54–57 working load limit, 370 workplace: confined space entry evaluation, 307–8; environment checklist, 170–71; facility design, 157–59; industrial hygiene and, 88–89; OSHA Workplace Poster, 39; radiation safety, 390–91; safety policy, 9–10; toxicology for, 209–10; walkways and exits checklist, 171–72 workplace violence: case study, 421–25; CDC on, 421; conflict resolution, 429; controls for, 430–32; defined, 425; early warning signals, 429–30; examples, 425, 426; hazards checklist, 432–33; media-intensive events, 421; preventing, 419–30; reasons for, 425–27; reporting, 427–28; safe work practices for external violence, 433–34; what to do, 427–28 Work Practices Guide for Manual Lifting, 201, 204–5 worksite security: background checks and, 412; for buildings, workstations, areas, 413–14; checklist questions, 415; equipment, 414; equipment and data protection, 417–18; facility visibility and, 416; fencing and, 416; hazard control and prevention, 413–14; in industrial setting, 415–18; knowing fellow workers, 414–15; meeting security needs, 415–16; protection from harm, 418; theft protection, 416–17; threat assessment team, 412–13; upgrading security, 411–13; work practice controls and procedures, 414 xenobiotic, 220 zero energy state, 38, 333
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