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Electromechanical Design Handbook
ويتناول الموضوعات الأتية :
Chapter Mathematics Reference and Measurement System Conversions Plane Geometry Transposing Equations Algebraic Factors and Expansions Imaginary Numbers Complex Numbers Trigonometric Form of a Complex Number Radicals Factorials Ratios and Proportions Summation Permutations, Combinations, and Progressions Quadratic Equations Cubic Equations General Quartic Equations Powers-of-Ten Notation Logarithms Binomial Formula Determinants Second-Order Determinants Third-Order Determinants Trigonometry Functions of Angles in a Right Triangle Signs and Limits of Trigonometric Functions Equivalent Expressions (Identities) Solution of Triangles Analytic Geometry Straight-Line Equations Linear Functions of Lines Equations of the Common Geometric Forms Relating Rectangular and Polar Coordinates Other Useful Curves Basic Calculus Derivatives Differentiation Formulas for Algebraic Functions Differentiation Formulas for Transcendental Functions Applications of the Derivative Integrals and Integration Other Useful Integration Formulas Partial Derivatives Differentials Double or Iterated Integrals Percentages, Compound-Interest Calculations, and Engineering Economics Percentages Compound Interest Engineering Economics The Involute Function Involute Geometry Plotting the Involute Curve US Customary and Metric (SI) Measures and Conversions Temperature Systems Mathematical Signs and Symbols Factors and Prime Numbers Newton’s Method for Solving Intractable Equations The Greek Alphabet Decimal Chart Degrees and Radians Chart Chapter Practical Engineering Mechanics Definitions and Basic Units of Mechanics Statics Resolution of Forces at ° Resolution of Forces Not at ° Resolution of Noncoplanar Forces Coplanar Force Systems Noncoplanar, Concurrent Force Systems Graphical Resolution of Coplanar Forces Systems in Equilibrium Dynamics Moments of Inertia Polar Moments of Inertia of Areas Polar Moments of Inertia of Masses Moments of Complex Areas and Masses Transfer of Axes Approximate Calculations for I Moments of Plane Areas by Integration Section Modulus Radius of Gyration Center of Percussion Center of Gravity Acceleration Resulting from Unbalanced Forces Rectilinear Motion with Constant Velocity Rectilinear Motion with Constant Acceleration Rotary Motion with Constant Acceleration Torque and Angular Acceleration Kinetic Energy Potential Energy Force and Energy in a Force Field Work and Power Centrifugal Force Conversions Mechanics in Product Design Impulse and Linear Momentum Angular Impulse and Momentum Symbols Used in Mechanics Constants Newton’s Method for Solving Intractable Equations Mechanics Conversions Reference Axes in Mechanics Problems Systematic Simplification of Complex Dynamics Problems in Industrial Applications Newton’s Laws of Motion Basic Engineering Mechanics Equations Acceleration or Retarded Motion—General Equations Rotary Motion—Uniform Rotary Motion—Accelerated Chapter Mensuration, Descriptive Geometry, and Basic Optics Mensuration Area, Volume of Irregular Plane Areas, and Solid Masses Properties of the Circle Basic Descriptive Geometry True Lengths of Lines Common Perpendicular to Two Skew Lines True Size of a Plane The Angle Between Any Two Planes Resultant of Three Concurrent, Noncoplanar Forces Basic Optics Relative Aperture, or f Number Lensmaker’s Equation Lens Pairs Magnification with Closeup Lenses (Cameras) The Nature of Light Optical Lenses Chapter Engineering Materials, Properties, and Uses Irons and Steels Characteristics of Plain-Carbon and Common Alloy Steels Identification of Stainless Steels Brinell Hardness Testing AISI-SAE Designation System for Steels Common Aluminum Alloys Copper and Its Alloys Other Common Metals and Alloys Common Plastics Common Plastics—Mechanical Properties Petrochemical Origin of the Plastics Insulating Materials Elastomers Common Woods Thermal Expansion of Materials Special-Purpose Alloys Material Specifications and Application Data for Important Engineering Metals and Alloys Hardening Processes for Metals Hardening of Steels and Beryllium Copper Testing Materials for Hardness Color Scale of Temperature Standard Pipe Dimensions Common and Formal Names of Chemicals Conductive Properties of Various Metals and Alloys Electromotive Series Chemical Symbols for Metals The Elements Laboratory Analysis of Materials Obsolete SAE Steels Identification of Plastics Chemical Resistance of Plastics Hardness Values of Selected Elastomers Durometer Scales—Shore Hardness Weights and Specific Gravities of Various Solids, Liquids, and Gases Chapter Strength of Materials Common Terms Used in Strength of Materials Impact Stresses Shock Loads and Developed Stresses Fatigue Vibratory Stresses in Bars and Beams Beams and Reactions at the Supports Shear Diagrams Moment Diagrams Bending Ultimate Strength of Beams Torsion Buckling and Bending Failure of Columns Rankine or Gordon Equation Euler Equation Machine Elements Used as Columns Moments of Inertia Properties of Sections Beam Equations—AISC Standard Combined Stresses Pressure Vessels Eyebolt Safe Loads Hardness Conversion Equivalents Special Joint Applications Converting Beam Equations for Maximum Stress at Any Point Chapter Electrical and Electronic Engineering Practices and Design Data Terms, Conversions, Factors, Constants, and Properties Common Electrical Terms Physical Constants Quantities of Electricity, Magnetism, and Light Electrical Conversion Factors Resistivity and Conductivity Conversion Prefixes for Powers of Ten Metal Weights, Melting Points, and Conductivities Dielectric Constants Circuit Elements Basic Circuit Formulas Ohm’s Law for DC and AC Circuits Decibels Wavelength Properties of Electrical Metals Electrical Components Resistors Capacitors Inductors Solenoids Relays Electric Motors and Codes Switches Transformers Copper Wire Current-Carrying Capacity Fusing Time Current for Copper Conductors Electrical Power System Components Current-Carrying Capacities, Copper Conductors Heating in Electrical Conductors Short-Circuit Calculations in High-Current Busses Temperature Rise during Short Circuits Deflection and Stress Equations for Busses Insulator Systems and Materials Electrical Clearances of Conductors through Air Common Electronic and Electrical Terms and Definitions Common Electrical and Electronic Abbreviations and Acronyms Electronics and Electronic Components Resistors Capacitors Inductors Transistors Diodes Varistors Thermistors Varactors Integrated Circuits Solid-State Semiconductor and IC Package Identification Electronic Component Data and IC Circuit Manuals Printed-Circuit Boards Materials Determining Track Width on Copper PCs Prototype Fabrication of PC Boards Electrochemical Battery Systems Battery Design Applications Characteristics of Battery Systems Battery Cross-Referencing Typical Curves and Procedures for Standby Battery Systems Battery Charger Systems Battery Systems for Automotive Power Electrical Measuring Instruments Thermocouples and Their Characteristics Thermocouple Principles Strain Gauges Load Cells Electrical and Electronic Test Instruments The Versatile Oscilloscope Voltage and Frequency Measurements Using the Oscilloscope The Oscilloscope as a Bridge Null Indicator Electronic Packaging Techniques Basic Electric Circuit Analysis and Procedures—DC and AC Basic RCL Characteristics Circuit Analysis Laws, Theorems, and Methods Basic Three-Phase AC Electrical Power Circuits The Fundamental Vector Analysis Relationships and Coordinate Transformations Complex Quantities Basic Vector Algebra Bridge Circuits for Electrical Element Measurements: R, C, and L Electrical and Electronic Symbols International Electrical and Electronic Component Trademarks Fusing Wire Sizes and Materials Short Circuits in Electric Power Distribution Equipment (Switchgear) Short-Circuit Calculations for Electric Power Distribution Systems Electrical and Electronic Reference Data Vector Algebra for AC Electric Circuits Chapter Comprehensive Spring Design Introduction to Spring Design Spring Design Procedures Compression and Extension Springs Solid Height of Compression Springs Initial Tension in Close-Wound Extension Springs Active Coils (Compression Springs) Conical Compression Springs Spring Energy Content Expansion of Compression Springs When Deflected Compression Spring Features Torsion Springs Symbols for Torsion Springs Torsion Spring Reduction of Diameter Spiral Torsion Springs Spring Energy (Torsion and Coil Springs) Symbols for Spiral Torsion Springs Flat Springs Spring Washers Belleville Washers (Disk Springs) Simple Belleville Applications Hair Springs Torsion Bars Allowable Working Stresses in Springs Spring End Types Preferred Ends Special Ends Spring Materials Data Materials and Properties Minimum Yield Strength of Spring Wire Poisson’s Ratios for Spring Materials Spring Calculations and Sample Designs Calculation Examples Spring Design by Programmable Calculator Spring Rate Curves Spring Drawings or Forms Simplified Spring Drawings Spring Tolerances Spring Material Analysis Heat Treatment and Postbaking of Electroplated Springs Heat Treatment of Springs Electroplating Springs Postbaking Electroplated Springs Dynamics of Helical Compression and Extension Springs Spring Rates for Spring Combinations Final Notes on Spring Design Spring Terminology for Design and Manufacturing Elastomer Springs Chapter Machine Element Design and Mechanisms Power Transmission Components and Design Procedures Belts and Sheaves Standard V-Belts V-Belt Drive Calculations Belt Drive Design Procedures Timing Belts Chains and Sprockets Horsepower Capacity of Chain Drives Conveyor Applications for Roller Chains Shafts and Shafting Materials Torsion in Shafts Bending in Shafts (Linear Deflection) Bending Stresses in Shafts Torsional Stresses in Shafts Critical Speeds of Shafts Shaft Polar Moment and Polar Section Modulus Standard Keyways and Setscrews for Shafts Shaft Overhung Loads Shafting Applications, Materials, and Heat Treatment Hardness Ranges—Shafting Couplings Hooke’s Coupling (Cardan Universal Joint) Sleeve Couplings Flanged and Flexible Couplings Clutches Power Transmitted by Disk Clutches Cone Clutches Electromagnetic Clutches Shock Absorbers—Calculations and Selection Power Screws Power Screw Loads and Efficiencies for Square, V, and Acme Threads Load Capabilities of Power Screws Lead Screws and Design Calculations Ratchets and Ratchet Gearing Ratchet Gear Design Methods for Layout of Ratchet Gear Systems Calculating the Pitch and Face Width of Ratchet-Wheel Teeth Gearing and Design Procedures Gears in Common Use and Manufacturing Methods Gear Action and Definitions Pressure Angles and the Diametral Pitch System Module Gear System (Metric Standard) Gear Types, Geometries, Measurements, and Calculations Spur Gears Stem Pinions Internal Gears Straight Miter and Bevel Gears Spiral Miter and Bevel Gears Worm Gears Other Gear Systems Zerol Bevel Gears Hypoid Gears Face Gears Crossed-Helical Gears Double-Enveloping Worm Gears Spiroid Gears Gear Tooth Gauges Gear Materials and Hardness Ranges Plastic Gears and Materials Ferrous and Nonferrous Gear Materials and Their Characteristics and Processes Gear Quality Numbers (AGMA) AGMA Gear Specification Sample Sheet Forces and Wear Loads in Gearing Systems Forces in Gear Systems (Bearing Loads) Nomenclature (Bearing Forces) Vertical, Horizontal, Radial Reactions (Shaft on Two Supports) Gear Loads and Design Procedures Spur Gear Loads and Design Procedures Helical Gear Loads and Design Procedures Bevel Gear Loads and Design Procedures Worm Gear Loads and Design Procedures Epicyclic Gearing Speed-Ratio Definition and Number of Teeth in Epicyclic Systems Epicyclic Drive Train Calculations for Simple Planetary Systems Gear-Train Calculations Gear-Train Design Procedures Force Ratios for Gear Trains Differential Gearing Sprockets: Geometry and Dimensioning Ratchets Gear Design Programs for PCs and CAD Stations Keyways and Setscrews for Gear Shafts Calculations for Power, Torque, Force, Velocity, and RPM Additional Gear Data and References Gear Wear and Failure Gear Manufacturing Processes Gear Lubrication Gear Summary Sheets Cams: Development, Layout, and Design Cam Motions Uniform-Motion Cam Layout Accelerated-Motion Cam Layout Cylindrical Cam Layout Eccentric Cams The Cam Follower Pressure Angle of the Cam Follower Contact Stresses between Follower and Cam Cam Torque Cam Manufacture Dynamic Analysis of Cams during Operation Various Cam Types or Designs Antifriction Bearings Plain Bearings: Sleeve and Flanged (Journal) Selection of Plain Bearings by PV Calculations Plain Bearing Wear Life Calculations Heat Dissipation in Plain Bearings Standard Specifications for Babbitt Metal Bearings Rolling-Element Antifriction Bearings Load Ratings and Fatigue Life for Ball and Roller Bearings Allowances for Fits (Applicable to Antifriction Bearings, etc) Selection of Bearings: Sources and Procedures Bearing Sources Bearing Loads in Mechanical Systems Mechanisms and Linkages: Design, Operating Principles, and Analysis Basic and Compound Mechanisms Space Mechanisms Linkages Linkage Analysis Mechanism and Linkage Applications Columns Used as Machine Elements Stresses Due to Interference or Force Fits in Mechanisms Forces and Torques for Force Fits Shrink-Fit Assemblies Interference-Fit Pressures and Stresses Forces and Vector Forces on Taper Keys or Wedges Limits and Fits: US Customary and SI (Metric) Standards Chapter Pneumatics, Hydraulics, Air Handling, and Heat Pneumatics Pressure, Volume, and Temperature of Air Adiabatic and Isothermal Compression or Expansion of Air Work or Energy Requirements for Air Compression Horsepower Requirements for Air Compression Airflow in Pipes Compressed Airflow in Pipes Stresses in Pressurized Cylinders Gas Constants Basic Hydraulics Fluid Flow, Pressure, and Volume Equivalents Basic Fluid Power Equations Hydraulic Application Equations (Fluid Flow in Channels and Pipes) Hydraulic- and Air-Line Sizes and Thread Connections Air-Handling Data Basic Laws for Air-Moving Equipment Air-Moving Equations Transmission of Heat Ventilation and Air Quality Specific Heat (Thermal Capacity) Properties of Liquids Temperatures of Mixtures and Heat Requirements Heat Required to Raise Temperature of Materials Heat Equivalents Heat Losses Fan Requirements for Enclosed Equipment Sizing Heat Exchangers and Air Conditioners Enclosure Cooling with Fans, Fins, and Radiation Viscosity Equivalents: Universal Viscosity Measuring Systems Hydraulic and Pneumatic Component Systems Chapter Fastening and Joining Techniques and Design Data Threaded Fasteners: Bolts, Screws, and Nuts Dimensions of Bolts, Screws, Nuts, and Washers Grade Classification and Strength of Standard Bolts, Screws, and Nuts Tightening Torques and Clamp Loads of the Different Grades and Sizes of Machine Bolts Setscrews, Self-Tapping, Thread-Forming, and Wood Screws Wrench Clearances for Design Applications Thread Systems: American Standard and Metric (° V) Unified and Metric Thread Data Rivets Basic Stresses in Riveted Joints General Sizing of Rivets Pins Clevis Pins Cotter Pins Spring Pins (Roll Pins) Spiral Spring Pins (Coiled Spring Pins) Taper Pins Dowel Pins (Hardened and Ground Machine Type) Grooved Pins Quick-Release Pins Retaining Rings X Washers (Split Washers) Set, Clamp, and Split Collars Machinery Bushings, Shims, and Arbor Spacers Specialty Fasteners Welding, Brazing, and Soldering Welding Brazing Soldering Adhesive Bonding Chapter Sheet-Metal Design, Layout, and Fabrication Practices Carbon and Low-Alloy Steel Sheets Nonferrous Sheet Metal Machinery for Sheet-Metal Fabrication Modern Sheet-Metal Manufacturing Machinery Gauging Systems Aluminum Sheet-Metal Standard Thicknesses Sheet-Metal Fabrication Methods Sheet-Metal Cutting Methods Sheet-Metal Punching Methods Sheet-Metal Forming Methods Sheet-Metal Flat Patterns Setback or J Chart for Determining Bend Deductions Bend Radii for Aluminum Alloy and Steel Sheet (Average) Sheet-Metal Developments and Transitions Skin Development Canted-Station Skin Development (Bulkheads at an Angle to Axis) Developing Flat Patterns Stiffening Sheet-Metal Parts Sheet-Metal Faying Surfaces Design Points for Sheet-Metal Parts Typical Transitions and Developments Developing a Truncated Right Pyramid Developing an Oblique Pyramid Developing a Truncated Right Cylinder Developing a Truncated Right Circular Cone Developing an Oblique Cone Conical Connection between Two Cylindrical Pipes Developing Transition Pieces Triangulation of Warped Surfaces Sheet-Metal Fabrication Practices Light-Gauge Sheet-Metal Structural Forms: Dimensions and Strengths The Effects of Cold Working Steel Advanced Sheet-Metal Cutting Methods and Special Die Forming Sheet-Metal Angled Corner-Flange Notching: Flat-Pattern Development Calculating Angular Bent-Flange Corner Notching Chapter Castings, Moldings, Extrusions, and Powder-Metal Technology Castings Sand Casting Shell Casting Carbon Dioxide Casting Plaster Mold Casting Composite Mold Casting Investment Casting Ceramic Mold Casting Permanent Mold Casting Die Casting Evaporative Pattern Casting (EPC) Slush Casting Ferrous Metal Alloys Used in Casting Gray Iron Castings Ductile Iron Castings Malleable Iron Castings Steel and Alloy Steel Castings Representative Casting Metals and Alloys ASTM-Listed Cast Irons and Steels ASTM—Cast Irons and Cast Steels Plastic Moldings Prototypes of the Plastics Properties and Characteristics of Modern Plastics Design of Molded Plastic Parts Plastics Molding Machinery and Molds Extrusions Powder-Metal Technology Design of Powder-Metal Parts Table for Squares, Hexagons, and Octagons Design Guides for Cast and Molded Metal Plastics and Parts Chapter Engineering Finishes, Plating Practices, and Specifications Finishes Corrosion of Metals: Principles Electroplating Data and Specifications Electroplating and Oxide Layer Thickness Ranges Anodic Coating Thickness (Anodized Parts) Electroplating Thicknesses and Specifications Plating Metals: Characteristics and Properties Summary of Plating and Finishing Coloring Processes for Metals and Alloys Coloring Metals (Ferrous and Nonferrous) Etching Metals Anodizing Paint Finishing Estimating Paint Film Thickness and Coverage Chapter Manufacturing Machinery and Dimension and Tolerancing Practices Manufacturing Machinery and Machine Tools Typical Manufacturing Machinery, Equipment, and Tools Basic Dimensioning and Tolerancing Procedures General Dimensioning and Tolerancing Practices Tolerance Accumulation Dimensioning per ANSI YM- ANSI YM- Tolerancing Practices Direct Tolerancing Methods Positional Tolerancing Examples of ANSI YM- Dimensioning and Tolerancing Practices Design Notes on Dimensioning and Tolerancing Symbols Used in ANSI YM- and ISO Dimensioning and Tolerancing Typical Industrial Design Engineering Drawings Chapter Subjects of Importance to the Design Engineer Societies, Associations, Institutes, and Specification Authorities ANSI Standards Applicable to Product Design Engineering and Manufacturing Processes and Inspection Approval Associations and Their Trademarks Frequently Used Mechanical, Electrical, and Electronic Standards United States Patents Product Liability Prototypes of Products Computers in Design Electromechanical System Design Quality-Control Systems Test Laboratories Engineering Drawing Sizes and Formats Index I
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