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عدد المساهمات : 18992 التقييم : 35482 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
| موضوع: كتاب Underwater Cutting & Welding Manual الإثنين 15 يوليو 2013, 3:34 pm | |
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أخوانى فى الله أحضرت لكم كتاب Underwater Cutting & Welding Manual
ويتناول الموضوعات الأتية :
FOREWARD i TABLE OF CONTENTS iii LIST OF ILLUSTRATIONS ix LIST OF TABLES xi STANDARD NAVY SYNTAX SUMMARY xiii SAFETY SUMMARYxv 1 INTRODUCTION 1-1 SCOPE 1-1 1-2 UNDERWATER CUTTING OVERVIEW 1-1 1-3 UNDERWATER WELDING OVERVIEW 1-2 2 UNDERWATER CUTTING 2-1 INTRODUCTION 2-1 2-2 OXYGEN-ARC CUTTING 2-2 2-21 Principles of Operation 2-2 2-22 Steel-Tubular Electrodes 2-2 2-221 Advantages of the Steel-Tubular Electrodes 2-5 2-222 Disadvantages of the Steel-Tubular Electrode 2-5 2-23 Electrode Amperage Requirements 2-5 2-24 Oxygen Requirements 2-6 2-25 Material Consumption 2-6 2-26 Oxygen Pressure 2-6 2-27 Oxygen Purity 2-11 2-28 Grounding the Work 2-11 2-29 Steel-Tubular Electrode Cutting Technique (Thick plate) 2-11 2-210 Steel-Tubular Electrode Cutting Technique (Thin plate) 2-15 2-211 Piercing Holes in Steel Plate 2-15 2-212 Steel-Tubular Electrode Cutting Technique (Cast Iron and Non-Ferrous Metals) 2-18 2-213 Post-dive Maintenance 2-18 2-3 EXOTHERMIC ELECTRODES 2-22 2-31 Electrode Amperage Requirements 2-22 2-32 Oxygen Requirements 2-25 2-33 Material Consumption 2-25 2-34 Advantages and Disadvantages of the Exothermic Electrode Cutting Process 2-25 2-341 Disadvantages of Exothermic Electrodes 2-27 2-35 Grounding the Work 2-27 2-36 Exothermic Cutting Technique 2-28 2-361 Exothermic Cutting Technique (Cast Iron, Stainless Steel and Non-Ferrous Metals) 2-30 2-362 Exothermic Cutting Technique (Concrete, Rock and other Non-Conductive Materials) 2-31 2-363 Exothermic Hole Piercing 2-31 2-37 Trouble Shooting 2-31 2-371 Symptoms 2-31 2-372 Probable Causes 2-32 2-373 Locating and Solving the Problem 2-32 2-38 Post-Dive Maintenance 2-33 2-4 SEELER ENTERPRISES LU-001 EXOTHERMIC CUTTING TOOL (KERIE CABLE) 2-33 2-41 Advantages and Disadvantages of the of the Kerie Cable 2-34 2-42 Materials Required for Kerie Cable Cutting 2-35 2-43 Equipment Set-up 2-37 2-44 Kerie Cable Preparation 2-39 2-45 Cutting Underwater 2-39 2-46 Cutting Technique 2-40 2-47 Cutting Thin Metals 2-40 2-48 Cutting Thick Metals 2-41 2-49 Re-Lighting Cable Underwater 2-43 2-410 Emergency Off Safety Procedures 2-43 2-411 Loss of Communications 2-43 2-412 Equipment Tender 2-43 2-413 Electrical Precautions 2-43 2-414 Post-Dive Maintenance 2-43 2-5 SHIELDED METAL ARC CUTTING 2-44 2-51 Principles of Operation 2-44 2-52 Materials 2-44 2-53 Waterproofing Electrodes 2-44 2-54 Underwater Shielded Metal-Arc Cutting Techniques 2-45 2-55 Drag Technique 2-46 2-6 CONCLUSION 2-46 3 UNDERWATER WELDING 3-1 INTRODUCTION 3-1 3-2 MECHANICAL BARRIERS 3-2 3-21 Cofferdams and Caissons 3-2 3-22 Mini-Habitats 3-2 3-3 SHIELDED METAL-ARC WELDING 3-3 3-4 WET WELDING 3-3 3-5 SHIPBUILDING MATERIALS 3-6 MATERIALS USED IN UNDERWATER SHIELDED METAL-ARC WELDING 3-6 3-61 Underwater Shielded Metal-Arc Welding Electrodes 3-6 3-62 Tong Test Ammeter 3-6 3-63 Electrode Polarity 3-6 3-7 UNDERWATER WELDING ARCS 3-8 3-8 CONDITIONS ADVERSE TO UNDERWATER WELDING 3-8 3-9 STRENGTH OF UNDERWATER FILLET WELDS 3-10 3-91 Parts of a Weld (Definitions) 3-10 3-92 Fillet Weld 3-12 3-93 Trial Weld 3-12 3-10 SURFACE CLEANING 3-12 3-11 JOINT FIT-UP 3-13 3-12 UNDERWATER SHIELDED METAL-ARC WELDING TECHNIQUES 3-13 3-121 Welding Set-Up Procedures 3-13 3-122 Self-Consuming Technique 3-14 3-123 Fillet Welding in the Horizontal Position (Self-Consuming Technique) 3-14 3-1231 Fillet Welding in the Vertical Position 3-17 3-1232 Fillet Welding in the Overhead Position 3-17 3-1233 Self-Consuming and Manipulative Techniques 3-20 3-1234 Fillet Welding Where There is Poor Fit-Up 3-20 3-124 Welding on Thin Plates 3-20 3-13 PROCEDURE FOR REPAIRING SMALL CRACKS 3-22 3-131 Using a Rectangular Patch 3-22 3-132 Using a Circular Patch 3-22 3-14 POST-DIVE MAINTENANCE 3-25 4 UNDERWATER ARC CUTTING AND WELDING EQUIPMENT 4-1 INTRODUCTION 4-1 4-2 EQUIPMENT USED FOR UNDERWATER ARC CUTTING AND WELDING 4-1 4-21 Oxygen-Arc and Shielded Metal-Arc Equipment 4-1 4-22 Diving Equipment 4-1 4-221 Welding Shields 4-1 4-23 Power Supply Requirements 4-9 4-231 Power Converters 4-9 4-232 Welding Generator, Pre-Setup Inspection 4-11 4-233 Polarity 4-11 4-234 Polarity test 4-11 4-235 Tong Test Ammeter 4-13 4-236 Amperage and Voltage 4-13 4-237 Diesel Driven Welding Generator Amperage and Voltage Settings 4-25 Power Cables and Connectors 4-16 4-26 Gas Manifolds 4-17 4-27 Underwater Oxygen-Arc Cutting Torches 4-17 4-3 EQUIPMENT FOR UNDERWATER SHIELDED METAL-ARC WELDING 4-19 4-31 Electrode Holders 4-19 4-4 WELDING ACCESSORIES 4-20 Appendix Page A DOCUMENTATION MATRIX A-1 PURPOSE A-1 A-2 REFERENCE DOCUMENTS A-1 B METRIC CONVERSION FACTORS English and Metric Equivalents B-1 Weights B-2 Measures B-2 Pressure or Stress (Force/Area) B-3 Temperature ConversionB-3 Metric PrefixesB-3 Multiplication FactorsB-3 C BIBLIOGRAPHYC-1 D SAFETY IN UNDERWATER CUTTING AND WELDING D-1 PURPOSE D-1 D-2 GENERAL D-1 D-3 EXPLOSIVE GASES D-1 D-31 General Information D-2 D-32 Specific Information D-2 D-4 ELECTRICITY UNDERWATER D-4 D-5 GENERAL PRECAUTIONS FOR UNDERWATER CUTTING AND WELDING D-4 D-6 POWER SUPPLY D-5 D-7 ELECTRODE HOLDERS AND CUTTING TORCHES D-6 D-8 POWER CABLES AND CONNECTORS D-7 D-9 SAFETY SWITCH D-10 FIRE AND EXPLOSION PREVENTION D-9 D-101 Major Causes D-10 D-11 COMPRESSED GAS SUPPLIES D-10 D-111 Use, Handling and Storage of Compressed Gases D-10 D-1111 The Never List D-10 D-1112 The Always List D-11 D-1113 General Oxygen Precautions D-12 D-1114 General MAPP Gas Precautions D-12 D-112 Additional Safety Precautions D-13 D-12 PERSONAL SAFETY IN DIVING D-14 D-121 Diving Dress D-14 D-13 CONCLUSION D-14 E EXCEPTIONAL SITUATIONS E-1 PURPOSEE-1 E-11 DiscussionE-1 E-12 Authorization E-1 E-2 UNDERWATER CUTTING EQUIPMENTE-1 E-21 Arcwater CuttingE-1 E-22 Principles of Operation E-2 E-23 Applications E-2 E-24 Necessary Equipment E-2 E-241 Power E-2 E242 WaterE-2 E-243 Arcwater torch E-2 E-244 ElectrodesE-2 E-25 Arcwater Electrode Cutting Technique E-4 E-251 Underwater PreparationsE-4 E-2511 Cutting E-4 E-2512 Gouging E-4 E-26 Material Consumption E-5 E-27 Post-Dive MaintenanceE-5 E-3 CUTTING UNDERWATER WITH THERMIC LANCE (BURN BARS)E-5 E-31 Material Description E-7 E-32 Required Equipment E-8 E-33 Set Up Procedure E-8 E-34 Material Consumption E-10 E-4 MAPP GAS CUTTINGE-10 E-41 Principles of Operation E-10 E-42 Equipment and MaterialE-11 E-43 Protective Clothing E-12 E-44 Cylinders and RegulatorsE-12 E-441 Purging the Hoses E-12 E-45 Underwater MAPP Gas Cutting Torches E-46 Igniting the Torch Above WaterE-16 E-461 Preparation E-16 E-462 IgnitionE-16 E-47 Lowering the Ignited Torch E-18 E-48 Underwater CuttingE-18 E-481 Starting the Cut at the Edge of a Plate E-18 E-482 Starting the Cut at the Central Portion of a PlateE-18 E-483 Advancing the Cut E-21 E-5 UNDERWATER WELDINGE-22 E-51 Waterproofing Surface ElectrodesE-22 E-52 Preparation for Underwater Shielded Metal Arc Welding E-24 E-6 LOSS OF VOICE COMMUNICATIONS E-26 E-7 FRICTION STUD WELDERE-26 E-71 Principle of OperationE-26 E-72 AdvantagesE-26 E-73 Equipment RequirementsE-27 E-731 Equipment DetailsE-27 Glossary Glossary-1 Index
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rambomenaa كبير مهندسين
عدد المساهمات : 2041 التقييم : 3379 تاريخ التسجيل : 21/01/2012 العمر : 47 الدولة : مصر العمل : مدير الصيانة بشركة تصنيع ورق الجامعة : حلوان
| موضوع: رد: كتاب Underwater Cutting & Welding Manual الإثنين 15 يوليو 2013, 5:28 pm | |
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جزاك الله كل خير على هذا المجهود الطيب |
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Admin مدير المنتدى
عدد المساهمات : 18992 التقييم : 35482 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
| موضوع: رد: كتاب Underwater Cutting & Welding Manual الإثنين 15 يوليو 2013, 7:35 pm | |
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- rambomenaa كتب:
- جزاك الله كل خير على هذا المجهود الطيب
جزانا الله وإياك خيراً |
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محمد محمد أحمد مهندس فعال جدا جدا
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| موضوع: رد: كتاب Underwater Cutting & Welding Manual الإثنين 15 يوليو 2013, 9:37 pm | |
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Admin مدير المنتدى
عدد المساهمات : 18992 التقييم : 35482 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
| موضوع: رد: كتاب Underwater Cutting & Welding Manual الثلاثاء 16 يوليو 2013, 8:43 pm | |
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- محمد محمد أحمد كتب:
- جزاك الله خيرا
جزانا الله وإياك خيراً |
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