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 |  موضوع: كتاب CAMWorks Mill Tutorial الإثنين 18 نوفمبر 2019, 10:51 am | |
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CAMWorks Mill Tutorial
Dassault Systèmes SOLIDWORKS Corp.
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Table of Contents
Chapter 1: Learning 2 Axis Mill Basics .9
2 Axis Mill 1 . 10
Steps to Generate Mill Toolpaths and NC Code in Part Mode . 10
Step 1: Model Part in SOLIDWORKS/CAMWorks Solids or Import Part . 11
Viewing the FeatureManager Design Trees . 12
Step 2: Change to CAMWorks Feature Tree . 12
CAMWorks Machining Trees . 13
CAMWorks Command Manager 14
CAMWorks Options . 14
CAMWorks Context-based Help 15
Step 3: Define the Machine 15
Define the Machine . 15
Step 4: Define the Stock . 18
Step 5: Define Machinable Features 19
Defining Features Interactively . 22
Step 6: Generate Operation Plan and Toolpath 24
Generate Operation Plan Command . 24
Generate Toolpath Command . 27
Step 7: Adjusting Toolpath Parameters . 28
Simulate Toolpath . 29
Step Through Toolpath . 30
Step 8: Post Process Toolpaths . 32
2 Axis Mill 2 . 36
Extracting and Working with Machinable Features 36
Tool Crib Tab 37
Tool Crib Priority 37
Tool Crib has Sub Stations . 38
Editing the Tool Crib 38
Modifying the Tools in the Technology Database 40
Post Processor Tab and Posting Tab . 41
Defining the Stock . 42
Extract Machinable Features . 42
Setting Features Types to be recognized by AFR . 43
Rebuild the Features . 45
Setting Feature Strategy 45
Mill Part Setup 46
Generate Operation Plan 47
Locating Operations for Selected Feature . 49
2 Axis Mill 3 . 51
Step 1: Opening the Part and Defining the Machine . 51Mill Tutorial
ii Table of Contents
Step 2: Defining the Stock from a Bounding Box . 52
Step 3: Extracting Machinable Features 52
Options Dialog box . 52
Executing Extract Machinable Features Command 52
Step 4: Interactive Feature Recognition 53
Need for Interactive Feature Recognition . 53
Deleting a Feature . 53
Inserting Additional Mill Part Setups . 54
Reorganizing Machinable Features . 55
Suppressing Machinable Features . 56
Inserting 2.5 Axis Features . 57
Combining Machinable Features 60
Step 5: Generate Operation Plan and Toolpaths . 62
Generate an Operation Plan for each Mill Part Setup . 62
Generate Toolpaths and Post Process the Part 62
CAMWorks Message Window . 63
Simulating the Toolpath 63
Step 6: Post Processing the Toolpaths . 63
2 Axis Mill 4 . 65
Sequence of machining: 65
Step 1: Opening the Part and Defining the Machine . 66
Step 2: Defining the Stock from a Sketch . 66
Step 3: Extracting Machinable Features 67
Settings for Recognizing Face Feature Automatically . 67
Automatic Feature Recognition 67
Step 4: Interactively Inserting Features . 68
Interactively inserting an Open Pocket Feature 68
Step 5: Generating Operations 70
Changing Feature Strategy before Generating Operations . 70
Executing Generate Operation Plan Command 71
Adjusting Operation Parameters . 72
Expanding and Collapsing Items in the Tree 72
Deleting an Operation . 75
Inserting an Operation . 75
Step 6: Defining Program Zero . 78
Step 7: Generate Toolpaths . 79
Step 8: Sorting Operation 79
Step 9: Simulate Toolpath and Post Process . 82
CHAPTER 2: LEARNING MORE 2 AXIS MILL 83
2 Axis Mill 5 . 84
Opening the Part and Extracting Machinable Features by AFR . 84
Setting Strategies and Generating Operations . 85
Sorting and Sequencing Operations 86
Machining Island Tops 88
Changing the Mill Part Setup Origin . 88Mill Tutorial
Table of Contents iii
Combining Operations . 90
Changing Tool Parameters and Generating Toolpath . 91
Simulate Toolpath and Post Process . 91
2 Axis Mill 6 . 93
Opening the Part and Extracting Machinable Features by AFR . 93
Drag and Drop Features . 94
Inserting 2.5 Axis Features 95
Generating Operations . 95
Defining Avoid Areas for Clamps . 96
Changing Operation Parameters and Generating Toolpaths . 97
Generating Toolpaths 99
Simulating Toolpaths . 100
Inserting a Mill Part Setup and Adding a Facing Cut . 100
Customizing Toolpaths 101
2 Axis Mill 7 . 104
Opening the Part and Recognizing Features Automatically . 104
Defining Features Interactively . 105
Inserting Engrave Features 107
Generating an Operation Plan and Adjusting Operation Parameters 107
Associating Machining Information after Design Changes 110
Simulation Toolpath 113
Changing the color of Simulation Toolpath operations 114
2 Axis Mill 8 . 115
Step 1: Opening the Part and Defining the Machine and Stock 115
Step 2: Extracting Machinable Features and Generating Operations . 115
Step 3: Specifying a Tool Overlap on Open Air Segments . 116
Step 4: Using an Avoid Area . 117
Step 5: Defining Rapid and Clearance Planes . 118
2 Axis Mill 9 . 120
Open the Part and Defining the Machine and Stock . 120
Defining Features Interactively . 120
Creating a Pattern Feature . 121
Inserting a Pattern Feature (Linear Pattern) 121
Inserting a Pattern Feature using a sketch (Sketch-driven Pattern) 124
2 Axis Mill 10 . 125
Open the Part and Defining the Machine and Stock . 125
Defining Features Interactively . 125
Define the 2.5 Axis feature for the circular pattern 126
Creating a Pattern Feature . 127
Inserting a Circular Pattern Feature 127
Inserting a Sketch-Driven Pattern Feature 128
For More Practice . 130
Part1 for Practice 130
Part2 for Practice 130Mill Tutorial
iv Table of Contents
CHAPTER 3: LEARNING 3 AXIS MILL .132
3 Axis Mill 1 . 133
Defining the Machine, Stock and Machining Direction . 133
Define the Machine . 133
Define the Stock Size and Shape 133
Define the Machining Direction . 134
Creating a Multi Surface Feature 134
Generating an Operation Plan and Modifying Operation Parameters . 135
Generating Toolpaths and Post Processing . 137
3 Axis Mill 2 . 139
Open the Part and Defining the Machine and Stock . 139
Define the Machine . 139
Define the Stock 139
Inserting a Mill Part Setup and Creating a Multi Surface Feature 140
Generating Area Clearance Toolpaths 140
Generate Operations and Toolpaths 140
Inserting Contain Areas to Selectively Machine Areas 141
Generating Z Level Toolpaths . 143
Inserting an Avoid Area to Selectively Machine Areas 144
Using User-defined Limits to Machine Specific Areas 145
Generating Flat Area Toolpaths 146
3 Axis Mill 3 . 148
Opening the Part, Defining the Machine and Stock 148
Automatically Recognizing 2.5 Axis Features 149
Creating Multi Surface Feature and Generating Operations . 149
Modifying Operation Parameters and Inserting Contain Areas 150
Simulating Toolpaths . 150
Generating Toolpaths Using Cross Machining . 151
Inserting an Pencil Mill Operation 152
3 Axis Mill 4 . 153
The CAMWorks Workflow Toolbar . 153
Defining the Machine and Machining Direction . 153
Creating a Multi Surface Feature 154
Defining Program Zero 155
Adjusting Operation Parameters and Generating Toolpaths . 156
Editing the Constant Stepover Operation to Cut the Mouse . 156
Inserting a Pattern Project Operation to Cut the Base . 159
Inserting a Contain Area to cut only the top of the base . 159
Inserting an Avoid Area to avoid machining the mouse . 160
Inserting a Pencil Mill Operation to Cut Parting Line 161
3 Axis Mill 5 . 163
Step 1: Defining the Mill Part Setup . 163
Step 2: Inserting the Multi Surface Feature . 164
Step 3: Generating Toolpaths Using the Flowline Pattern 165Mill Tutorial
Table of Contents v
Step 4: Defining Contain and Avoid Areas to Modify Toolpaths . 166
Defining a Contain Area for the Pattern Project toolpath . 166
Defining an Avoid Area for the Pattern Project Toolpath 167
3 Axis Mill 6 . 169
Step 1: Defining the Mill Part Setup . 169
Step 2: Inserting Multi Surface Feature 170
Step 3: Generating Operations and Changing the Mill Part Setup origin . 171
Step 4: Generating Radial Toolpaths Using Pattern Project . 171
Step 5: Defining Contain Area for Pattern Project 172
Step 6: Step Through Toolpath . 173
Step 7: Generating Spiral Toolpaths Using Pattern Project 174
Step 8: Generating 2D Stepover Toolpaths Using Constant Stepover 176
CHAPTER 4: LEARNING MORE 3 AXIS MILL .179
3Axis Mill 7 180
Defining the Mill Part Setup and Inserting the Multi Surface feature 180
Inserting a Multi Surface Feature . 181
Generate Operation for the Multi Surface feature . 181
\ 182
Inserting an Area Clearance Operation for Rest Machining . 182
Simulating Material Removal . 183
Using an Automatic Contain Area 184
Interactively Inserting a Flat Area and Removing Material on Flat Areas . 185
Run the simulation . 186
3 Axis Mill 8 . 187
Defining the Machine, Machining Direction and Multi Surface Feature . 187
Defining the Machining Direction by inserting a Mil Part Setup . 188
Define a Multi Surface Feature . 188
Generating an Operation Plan and Modifying Parameters 189
Toolpath Simulation & Saving the WIP as an STL file 190
Inserting a Pattern Project Operation for Rest Machining 190
Viewing the STL/WIP Model . 192
Generating the Rest Machining Toolpaths 192
Stimulating the Toolpath . 192
3 Axis Mill 9 . 193
Defining the Machine and Machining Direction . 193
Creating a Multi Surface Feature and Engrave Feature 194
Generating an Operation Plan and Modifying Parameters 195
Inserting Contain Area 195
Modifying Operation Parameters 196
Inserting a Curve Project Operation to Cut the Text . 196
Running Toolpath Simulation . 198
3 Axis Mill 10 . 199
Defining the Machine and Machining Direction . 199
Defining the Machining Direction by inserting a Mil Part Setup . 200Mill Tutorial
vi Table of Contents
Creating a Multi Surface Feature & Engrave Feature . 200
Inserting Contain and Avoid Areas . 201
Inserting Contain Area 201
Inserting Avoid Area . 202
Simulate the Toolpath 203
3 Axis Mill 11 . 204
Open the Part . 204
Using Automatic Contain Areas 204
Stock Method 204
Bounding Box Method 205
Outer Silhouette Method . 206
All Silhouettes Method
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