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عدد المساهمات : 18928 التقييم : 35294 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
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أخوانى فى الله أحضرت لكم كتاب CAMWorks Mill Tutorial Dassault Systèmes SOLIDWORKS Corp.
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Table of Contents Chapter 1: Learning 2 Axis Mill Basics .9 2 Axis Mill 1 . 10 Steps to Generate Mill Toolpaths and NC Code in Part Mode . 10 Step 1: Model Part in SOLIDWORKS/CAMWorks Solids or Import Part . 11 Viewing the FeatureManager Design Trees . 12 Step 2: Change to CAMWorks Feature Tree . 12 CAMWorks Machining Trees . 13 CAMWorks Command Manager 14 CAMWorks Options . 14 CAMWorks Context-based Help 15 Step 3: Define the Machine 15 Define the Machine . 15 Step 4: Define the Stock . 18 Step 5: Define Machinable Features 19 Defining Features Interactively . 22 Step 6: Generate Operation Plan and Toolpath 24 Generate Operation Plan Command . 24 Generate Toolpath Command . 27 Step 7: Adjusting Toolpath Parameters . 28 Simulate Toolpath . 29 Step Through Toolpath . 30 Step 8: Post Process Toolpaths . 32 2 Axis Mill 2 . 36 Extracting and Working with Machinable Features 36 Tool Crib Tab 37 Tool Crib Priority 37 Tool Crib has Sub Stations . 38 Editing the Tool Crib 38 Modifying the Tools in the Technology Database 40 Post Processor Tab and Posting Tab . 41 Defining the Stock . 42 Extract Machinable Features . 42 Setting Features Types to be recognized by AFR . 43 Rebuild the Features . 45 Setting Feature Strategy 45 Mill Part Setup 46 Generate Operation Plan 47 Locating Operations for Selected Feature . 49 2 Axis Mill 3 . 51 Step 1: Opening the Part and Defining the Machine . 51Mill Tutorial ii Table of Contents Step 2: Defining the Stock from a Bounding Box . 52 Step 3: Extracting Machinable Features 52 Options Dialog box . 52 Executing Extract Machinable Features Command 52 Step 4: Interactive Feature Recognition 53 Need for Interactive Feature Recognition . 53 Deleting a Feature . 53 Inserting Additional Mill Part Setups . 54 Reorganizing Machinable Features . 55 Suppressing Machinable Features . 56 Inserting 2.5 Axis Features . 57 Combining Machinable Features 60 Step 5: Generate Operation Plan and Toolpaths . 62 Generate an Operation Plan for each Mill Part Setup . 62 Generate Toolpaths and Post Process the Part 62 CAMWorks Message Window . 63 Simulating the Toolpath 63 Step 6: Post Processing the Toolpaths . 63 2 Axis Mill 4 . 65 Sequence of machining: 65 Step 1: Opening the Part and Defining the Machine . 66 Step 2: Defining the Stock from a Sketch . 66 Step 3: Extracting Machinable Features 67 Settings for Recognizing Face Feature Automatically . 67 Automatic Feature Recognition 67 Step 4: Interactively Inserting Features . 68 Interactively inserting an Open Pocket Feature 68 Step 5: Generating Operations 70 Changing Feature Strategy before Generating Operations . 70 Executing Generate Operation Plan Command 71 Adjusting Operation Parameters . 72 Expanding and Collapsing Items in the Tree 72 Deleting an Operation . 75 Inserting an Operation . 75 Step 6: Defining Program Zero . 78 Step 7: Generate Toolpaths . 79 Step 8: Sorting Operation 79 Step 9: Simulate Toolpath and Post Process . 82 CHAPTER 2: LEARNING MORE 2 AXIS MILL 83 2 Axis Mill 5 . 84 Opening the Part and Extracting Machinable Features by AFR . 84 Setting Strategies and Generating Operations . 85 Sorting and Sequencing Operations 86 Machining Island Tops 88 Changing the Mill Part Setup Origin . 88Mill Tutorial Table of Contents iii Combining Operations . 90 Changing Tool Parameters and Generating Toolpath . 91 Simulate Toolpath and Post Process . 91 2 Axis Mill 6 . 93 Opening the Part and Extracting Machinable Features by AFR . 93 Drag and Drop Features . 94 Inserting 2.5 Axis Features 95 Generating Operations . 95 Defining Avoid Areas for Clamps . 96 Changing Operation Parameters and Generating Toolpaths . 97 Generating Toolpaths 99 Simulating Toolpaths . 100 Inserting a Mill Part Setup and Adding a Facing Cut . 100 Customizing Toolpaths 101 2 Axis Mill 7 . 104 Opening the Part and Recognizing Features Automatically . 104 Defining Features Interactively . 105 Inserting Engrave Features 107 Generating an Operation Plan and Adjusting Operation Parameters 107 Associating Machining Information after Design Changes 110 Simulation Toolpath 113 Changing the color of Simulation Toolpath operations 114 2 Axis Mill 8 . 115 Step 1: Opening the Part and Defining the Machine and Stock 115 Step 2: Extracting Machinable Features and Generating Operations . 115 Step 3: Specifying a Tool Overlap on Open Air Segments . 116 Step 4: Using an Avoid Area . 117 Step 5: Defining Rapid and Clearance Planes . 118 2 Axis Mill 9 . 120 Open the Part and Defining the Machine and Stock . 120 Defining Features Interactively . 120 Creating a Pattern Feature . 121 Inserting a Pattern Feature (Linear Pattern) 121 Inserting a Pattern Feature using a sketch (Sketch-driven Pattern) 124 2 Axis Mill 10 . 125 Open the Part and Defining the Machine and Stock . 125 Defining Features Interactively . 125 Define the 2.5 Axis feature for the circular pattern 126 Creating a Pattern Feature . 127 Inserting a Circular Pattern Feature 127 Inserting a Sketch-Driven Pattern Feature 128 For More Practice . 130 Part1 for Practice 130 Part2 for Practice 130Mill Tutorial iv Table of Contents CHAPTER 3: LEARNING 3 AXIS MILL .132 3 Axis Mill 1 . 133 Defining the Machine, Stock and Machining Direction . 133 Define the Machine . 133 Define the Stock Size and Shape 133 Define the Machining Direction . 134 Creating a Multi Surface Feature 134 Generating an Operation Plan and Modifying Operation Parameters . 135 Generating Toolpaths and Post Processing . 137 3 Axis Mill 2 . 139 Open the Part and Defining the Machine and Stock . 139 Define the Machine . 139 Define the Stock 139 Inserting a Mill Part Setup and Creating a Multi Surface Feature 140 Generating Area Clearance Toolpaths 140 Generate Operations and Toolpaths 140 Inserting Contain Areas to Selectively Machine Areas 141 Generating Z Level Toolpaths . 143 Inserting an Avoid Area to Selectively Machine Areas 144 Using User-defined Limits to Machine Specific Areas 145 Generating Flat Area Toolpaths 146 3 Axis Mill 3 . 148 Opening the Part, Defining the Machine and Stock 148 Automatically Recognizing 2.5 Axis Features 149 Creating Multi Surface Feature and Generating Operations . 149 Modifying Operation Parameters and Inserting Contain Areas 150 Simulating Toolpaths . 150 Generating Toolpaths Using Cross Machining . 151 Inserting an Pencil Mill Operation 152 3 Axis Mill 4 . 153 The CAMWorks Workflow Toolbar . 153 Defining the Machine and Machining Direction . 153 Creating a Multi Surface Feature 154 Defining Program Zero 155 Adjusting Operation Parameters and Generating Toolpaths . 156 Editing the Constant Stepover Operation to Cut the Mouse . 156 Inserting a Pattern Project Operation to Cut the Base . 159 Inserting a Contain Area to cut only the top of the base . 159 Inserting an Avoid Area to avoid machining the mouse . 160 Inserting a Pencil Mill Operation to Cut Parting Line 161 3 Axis Mill 5 . 163 Step 1: Defining the Mill Part Setup . 163 Step 2: Inserting the Multi Surface Feature . 164 Step 3: Generating Toolpaths Using the Flowline Pattern 165Mill Tutorial Table of Contents v Step 4: Defining Contain and Avoid Areas to Modify Toolpaths . 166 Defining a Contain Area for the Pattern Project toolpath . 166 Defining an Avoid Area for the Pattern Project Toolpath 167 3 Axis Mill 6 . 169 Step 1: Defining the Mill Part Setup . 169 Step 2: Inserting Multi Surface Feature 170 Step 3: Generating Operations and Changing the Mill Part Setup origin . 171 Step 4: Generating Radial Toolpaths Using Pattern Project . 171 Step 5: Defining Contain Area for Pattern Project 172 Step 6: Step Through Toolpath . 173 Step 7: Generating Spiral Toolpaths Using Pattern Project 174 Step 8: Generating 2D Stepover Toolpaths Using Constant Stepover 176 CHAPTER 4: LEARNING MORE 3 AXIS MILL .179 3Axis Mill 7 180 Defining the Mill Part Setup and Inserting the Multi Surface feature 180 Inserting a Multi Surface Feature . 181 Generate Operation for the Multi Surface feature . 181 \ 182 Inserting an Area Clearance Operation for Rest Machining . 182 Simulating Material Removal . 183 Using an Automatic Contain Area 184 Interactively Inserting a Flat Area and Removing Material on Flat Areas . 185 Run the simulation . 186 3 Axis Mill 8 . 187 Defining the Machine, Machining Direction and Multi Surface Feature . 187 Defining the Machining Direction by inserting a Mil Part Setup . 188 Define a Multi Surface Feature . 188 Generating an Operation Plan and Modifying Parameters 189 Toolpath Simulation & Saving the WIP as an STL file 190 Inserting a Pattern Project Operation for Rest Machining 190 Viewing the STL/WIP Model . 192 Generating the Rest Machining Toolpaths 192 Stimulating the Toolpath . 192 3 Axis Mill 9 . 193 Defining the Machine and Machining Direction . 193 Creating a Multi Surface Feature and Engrave Feature 194 Generating an Operation Plan and Modifying Parameters 195 Inserting Contain Area 195 Modifying Operation Parameters 196 Inserting a Curve Project Operation to Cut the Text . 196 Running Toolpath Simulation . 198 3 Axis Mill 10 . 199 Defining the Machine and Machining Direction . 199 Defining the Machining Direction by inserting a Mil Part Setup . 200Mill Tutorial vi Table of Contents Creating a Multi Surface Feature & Engrave Feature . 200 Inserting Contain and Avoid Areas . 201 Inserting Contain Area 201 Inserting Avoid Area . 202 Simulate the Toolpath 203 3 Axis Mill 11 . 204 Open the Part . 204 Using Automatic Contain Areas 204 Stock Method 204 Bounding Box Method 205 Outer Silhouette Method . 206 All Silhouettes Method
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