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عدد المساهمات : 18928 التقييم : 35294 تاريخ التسجيل : 01/07/2009 الدولة : مصر العمل : مدير منتدى هندسة الإنتاج والتصميم الميكانيكى
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أخواني في الله أحضرت لكم كتاب CAMWorks Mill Tutorial Dassault Systèmes SOLIDWORKS Corp.
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Table of Contents CHAPTER 1: LEARNING 2 AXIS MILL BASICS .9 2 Axis Mill 1 . 10 Steps to Generate Mill Toolpaths and NC Code in Part Mode . 10 Step 1: Model Part in SOLIDWORKS/CAMWorks Solids or Import Part . 11 Viewing the FeatureManager Design Trees . 12 Step 2: Change to CAMWorks Feature Tree . 12 CAMWorks Machining Trees . 13 CAMWorks Command Manager 14 CAMWorks Options . 14 CAMWorks Context-based Help 15 Step 3: Define the Machine 15 Define the Machine . 15 Step 4: Define the Stock . 18 Step 5: Define Machinable Features 19 Defining Features Interactively . 22 Step 6: Generate Operation Plan and Toolpath 23 Generate Operation Plan Command . 23 Generate Toolpath Command . 25 Step 7: Adjusting Toolpath Parameters . 26 Simulate Toolpath . 27 Step Through Toolpath . 29 Step 8: Post Process Toolpaths . 31 2 Axis Mill 2 . 34 Extracting and Working with Machinable Features 34 Tool Crib Tab 35 Tool Crib Priority 35 Tool Crib has Sub Stations . 36 Editing the Tool Crib 36 Modifying the Tools in the Technology Database 37 Post Processor Tab and Posting Tab . 38 Defining the Stock . 38 Extract Machinable Features . 39 Setting Features Types to be recognized by AFR . 40 Rebuild the Features . 41 Setting Feature Strategy 42 Mill Part Setup 42 Generate Operation Plan 43 Locating Operations for Selected Feature . 45 2 Axis Mill 3 . 47 Step 1: Opening the Part and Defining the Machine . 47Mill Tutorial ii Table of Contents Step 2: Defining the Stock from a Bounding Box . 48 Step 3: Extracting Machinable Features 48 Options Dialog box . 48 Executing Extract Machinable Features Command 49 Step 4: Interactive Feature Recognition 49 Need for Interactive Feature Recognition . 49 Deleting a Feature . 49 Inserting Additional Mill Part Setups . 50 Reorganizing Machinable Features . 51 Suppressing Machinable Features . 52 Inserting 2.5 Axis Features . 52 Combining Machinable Features 56 Step 5: Generate Operation Plan and Toolpaths . 57 Generate an Operation Plan for each Mill Part Setup . 57 Generate Toolpaths and Post Process the Part 57 CAMWorks Message Window . 58 Simulating the Toolpath 58 Step 6: Post Processing the Toolpaths . 58 2 Axis Mill 4 . 60 Sequence of machining: 60 Step 1: Opening the Part and Defining the Machine . 61 Step 2: Defining the Stock from a Sketch . 61 Step 3: Extracting Machinable Features 62 Settings for Recognizing Face Feature Automatically . 62 Automatic Feature Recognition 62 Step 4: Interactively Inserting Features . 63 Interactively inserting an Open Pocket Feature 63 Step 5: Generating Operations 65 Changing Feature Strategy before Generating Operations . 65 Executing Generate Operation Plan Command 66 Adjusting Operation Parameters . 67 Expanding and Collapsing Items in the Tree 67 Deleting an Operation . 70 Inserting an Operation . 70 Step 6: Defining Program Zero . 73 Step 7: Generate Toolpaths . 74 Step 8: Sorting Operation 75 Step 9: Simulate Toolpath and Post Process . 77 CHAPTER 2: LEARNING MORE 2 AXIS MILL 78 2 Axis Mill 5 . 79 Opening the Part and Extracting Machinable Features by AFR . 79 Setting Strategies and Generating Operations . 80 Sorting and Sequencing Operations 81 Machining Island Tops 82 Changing the Mill Part Setup Origin . 83Mill Tutorial Table of Contents iii Combining Operations . 84 Changing Tool Parameters and Generating Toolpath . 85 Simulate Toolpath and Post Process . 86 2 Axis Mill 6 . 87 Opening the Part and Extracting Machinable Features by AFR . 87 Drag and Drop Features . 88 Inserting 2.5 Axis Features 89 Generating Operations . 89 Defining Avoid Areas for Clamps . 89 Changing Operation Parameters and Generating Toolpaths . 91 Generating Toolpaths 93 Simulating Toolpaths . 93 Inserting a Mill Part Setup and Adding a Facing Cut . 94 Customizing Toolpaths 95 2 Axis Mill 7 . 97 Opening the Part and Recognizing Features Automatically . 97 Defining Features Interactively . 98 Inserting Engrave Features 99 Generating an Operation Plan and Adjusting Operation Parameters 100 Associating Machining Information after Design Changes 103 Simulation Toolpath 106 Changing the color of Simulation Toolpath operations 107 2 Axis Mill 8 . 108 Step 1: Opening the Part and Defining the Machine and Stock 108 Step 2: Extracting Machinable Features and Generating Operations . 108 Step 3: Specifying a Tool Overlap on Open Air Segments . 109 Step 4: Using an Avoid Area . 110 Step 5: Defining Rapid and Clearance Planes . 111 2 Axis Mill 9 . 113 Open the Part and Defining the Machine and Stock . 113 Defining Features Interactively . 113 Creating a Pattern Feature . 114 Inserting a Pattern Feature (Linear Pattern) 114 Inserting a Pattern Feature using a sketch (Sketch-driven Pattern) 117 2 Axis Mill 10 . 118 Open the Part and Defining the Machine and Stock . 118 Defining Features Interactively . 118 Define the 2.5 Axis feature for the circular pattern 119 Creating a Pattern Feature . 120 Inserting a Circular Pattern Feature 120 Inserting a Sketch-Driven Pattern Feature 121 For More Practice . 123 Part1 for Practice 123 Part2 for Practice 123Mill Tutorial iv Table of Contents CHAPTER 3: LEARNING 3 AXIS MILL .125 3 Axis Mill 1 . 126 Defining the Machine, Stock and Machining Direction . 126 Define the Machine . 126 Define the Stock Size and Shape 126 Define the Machining Direction . 127 Creating a Multi Surface Feature 127 Generating an Operation Plan and Modifying Operation Parameters . 128 Generating Toolpaths and Post Processing . 131 3 Axis Mill 2 . 132 Open the Part and Defining the Machine and Stock . 132 Define the Machine . 132 Define the Stock 132 Inserting a Mill Part Setup and Creating a Multi Surface Feature 133 Generating Area Clearance Toolpaths 133 Generate Operations and Toolpaths 133 Inserting Contain Areas to Selectively Machine Areas 134 Generating Z Level Toolpaths . 136 Inserting an Avoid Area to Selectively Machine Areas 137 Using User-defined Limits to Machine Specific Areas 138 Generating Flat Area Toolpaths 139 3 Axis Mill 3 . 141 Opening the Part, Defining the Machine and Stock 141 Automatically Recognizing 2.5 Axis Features 142 Creating Multi Surface Feature and Generating Operations . 142 Modifying Operation Parameters and Inserting Contain Areas 143 Simulating Toolpaths . 143 Generating Toolpaths Using Cross Machining . 144 Inserting an Pencil Mill Operation 145 3 Axis Mill 4 . 146 The CAMWorks Workflow Toolbar . 146 Defining the Machine and Machining Direction . 146 Creating a Multi Surface Feature 147 Defining Program Zero 148 Adjusting Operation Parameters and Generating Toolpaths . 149 Editing the Constant Stepover Operation to Cut the Mouse . 149 Inserting a Pattern Project Operation to Cut the Base . 152 Inserting a Contain Area to cut only the top of the base . 152 Inserting an Avoid Area to avoid machining the mouse . 153 Inserting a Pencil Mill Operation to Cut Parting Line 154 3 Axis Mill 5 . 156 Step 1: Defining the Mill Part Setup . 156 Step 2: Inserting the Multi Surface Feature . 157 Step 3: Generating Toolpaths Using the Flowline Pattern 158Mill Tutorial Table of Contents v Step 4: Defining Contain and Avoid Areas to Modify Toolpaths . 159 Defining a Contain Area for the Pattern Project toolpath . 159 Defining an Avoid Area for the Pattern Project Toolpath 160 3 Axis Mill 6 . 162 Step 1: Defining the Mill Part Setup . 162 Step 2: Inserting Multi Surface Feature 163 Step 3: Generating Operations and Changing the Mill Part Setup origin . 164 Step 4: Generating Radial Toolpaths Using Pattern Project . 164 Step 5: Defining Contain Area for Pattern Project 165 Step 6: Step Through Toolpath . 166 Step 7: Generating Spiral Toolpaths Using Pattern Project 167 Step 8: Generating 2D Stepover Toolpaths Using Constant Stepover 169 CHAPTER 4: LEARNING MORE 3 AXIS MILL .172 3Axis Mill 7 173 Defining the Mill Part Setup and Inserting the Multi Surface feature 173 Inserting a Multi Surface Feature . 174 Generate Operation for the Multi Surface feature . 174 \ 175 Inserting an Area Clearance Operation for Rest Machining . 175 Simulating Material Removal . 176 Using an Automatic Contain Area 177 Interactively Inserting a Flat Area and Removing Material on Flat Areas . 178 Run the simulation . 179 3 Axis Mill 8 . 180 Defining the Machine, Machining Direction and Multi Surface Feature . 180 Defining the Machining Direction by inserting a Mil Part Setup . 181 Define a Multi Surface Feature . 181 Generating an Operation Plan and Modifying Parameters 182 Toolpath Simulation & Saving the WIP as an STL file 183 Inserting a Pattern Project Operation for Rest Machining 183 Viewing the STL/WIP Model . 185 Generating the Rest Machining Toolpaths 185 Stimulating the Toolpath . 185 3 Axis Mill 9 . 186 Defining the Machine and Machining Direction . 186 Creating a Multi Surface Feature and Engrave Feature 187 Generating an Operation Plan and Modifying Parameters 188 Inserting Contain Area 188 Modifying Operation Parameters 189 Inserting a Curve Project Operation to Cut the Text . 189 Running Toolpath Simulation . 191 3 Axis Mill 10 . 192 Defining the Machine and Machining Direction . 192 Defining the Machining Direction by inserting a Mil Part Setup . 193Mill Tutorial vi Table of Contents Creating a Multi Surface Feature & Engrave Feature . 193 Inserting Contain and Avoid Areas . 194 Inserting Contain Area 194 Inserting Avoid Area . 195 Simulate the Toolpath 196 3 Axis Mill 11 . 197 Open the Part . 197 Using Automatic Contain Areas 197 Stock Method 197 Bounding Box Method 198 Outer Silhouette Method . 199 All Silhouettes Method . 19
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